Smart food packaging (SP) is an innovative packaging system that can extend the shelf life of the product and reduce food waste. The objective of the study is the estimation of the environmental and economic sustainability of the overall life cycle of a SP including a chemical sensor able to detect modifications in the concentration of CO₂, which is an indicator of food spoilage, and encapsulated oregano essential oil (OEO), capable of inhibiting the microbial growth. For this purpose, a life cycle assessment (LCA), following the ISO 14040 series and ReCiPe methodology, and an economic evaluation of SP, were performed. The environmental footprint (EF) of SP was compared to that of a conventional packaging (CP) in terms of packaging production, use and end of life (EoL) of both the packaging and the contained food product. The results demonstrated that the production of SP burdened by 67% the impact category of climate change. However, when adapting four use and EoL scenarios, namely the CP generates 30% food waste, whereas SP can generate 5% (optimistic scenario), 10% (realistic) or 20% (conservative) waste, SP proved to be environmentally superior in most impact categories.

Coffee silverskin, a by-product of the coffee roasting industry, offers significant potential for valorization due to its bioactive compound content. This study optimized the Pressurized Liquid Extraction (PLE) process for recovering phenolic compounds and caffeine from coffee silverskin. A factorial design identified the temperature and ethanol concentration as the key parameters influencing extraction yield, antioxidant capacity (TEAC), total phenolic content (TPC) and caffeine and phenolic acid contents. These factors were further optimized using a central composite design (CCD) and Response Surface Methodology (RSM). The optimal extraction conditions—140 °C and 55% ethanol—achieved a balanced enhancement across all responses: 12.1% extraction yield, 65.3 mg TE/g dry extract for antioxidant capacity, 88.4 mg GAE/g dry extract for total phenolic content, 56.7 mg caffeine/g dry extract, and 10.6 mg chlorogenic acid equivalents/g dry extract for phenolic acid content. Compared to conventional methods, the optimized PLE demonstrated superior bioactive compound recovery while employing environmentally friendly solvents. This approach underscores PLE’s potential as a sustainable technology for valorizing agro-industrial by-products, contributing to both waste reduction and the development of antioxidant-rich products.

The coffee processing industry is amongst the most energy-intensive industrial sectors, with the roasting process requiring substantial quantities of energy. To enhance sustainability, various energy optimization and recovery methods have been proposed. This study evaluates the environmental benefits of integrating energy recovery techniques in a typical coffee processing industry using a Life Cycle Assessment (LCA) approach. Specifically, two alternative scenarios were compared to a baseline processing line; (i) Scenario A, which involves recycling hot air streams to reduce natural gas consumption, and (ii) Scenario B, which utilizes an Organic Rankine Cycle (ORC) to convert waste heat to electricity. The LCA analysis indicated that Scenario A achieved a 25% reduction in greenhouse gas emissions and an 18% decrease in fossil fuel use. Scenario B demonstrated even greater environmental benefits, with a 40% reduction in greenhouse gas emissions and a 36% decrease in fossil fuel depletion. These findings underline the potential of integrating energy recovery technologies to enhance the sustainability of coffee production, offering valuable insights for industry stakeholders and researchers focused on sustainable manufacturing practices.

The present study investigates the development of antimicrobial textile coatings by encapsulating zinc oxide (ZnO) particles within electrospun polylactic acid (PLA) fibers. Electrospinning was used to produce uniform fibrous coatings with effective incorporation of ZnO. ZnO reduced solution viscosity and increased conductivity, resulting in thinner and more homogeneous fibers. Thermogravimetric analysis confirmed high encapsulation efficiency (up to 95%) and a significant loading capacity (47.71 ± 1 mg ZnO/g fiber), while scanning electron microscopy revealed uniform fiber structures with high-contrast regions that are qualitatively consistent with the presence of ZnO-rich domains. The release behavior of ZnO was assessed under simulated washing and perspiration conditions. Results showed limited release under sweat conditions (R < 0.07), indicating strong ZnO retention under perspiration-related exposure, whereas washing increased release from the free-standing coatings (up to 0.32), indicating partial ZnO retention under more aggressive aqueous surfactant conditions. Kinetic modeling using first-order, Higuchi, and Korsmeyer–Peppas models indicated that ZnO release was predominantly diffusion-controlled, with the Higuchi and Korsmeyer–Peppas models showing the best fit to the experimental data. Following thermal bonding onto textile substrates, the coatings achieved successful macroscopic integration; however, washing simulation of the bonded coatings resulted in more pronounced ZnO loss, while sweat exposure caused only limited release. The antimicrobial activity of the coatings was assessed against Staphylococcus aureus and Klebsiella pneumoniae (ISO 20743:2021). The PLA/ZnO (5% w/v) system showed strong broad-spectrum antibacterial activity, with values of 4.71 and 3.37, respectively. Overall, electrospun PLA/ZnO coatings show potential as antimicrobial textile coatings, offering controlled release behavior, strong antibacterial activity, and condition-dependent ZnO retention.