In the contemporary big data era, data-driven prognostic and health management (PHM) methodologies have emerged as indispensable tools for ensuring the secure and reliable operation of complex equipment systems. Central to these methodologies is the accurate prediction of remaining useful life (RUL), which serves as a pivotal cornerstone for effective maintenance and operational decision-making. While significant advancements in computer hardware and artificial intelligence (AI) algorithms have catalyzed substantial progress in AI-based RUL prediction, extant research frequently exhibits a narrow focus on specific algorithms, neglecting a comprehensive and comparative analysis of AI techniques across diverse equipment types and operational scenarios. This study endeavors to bridge this gap through the following contributions: (1) A rigorous analysis and systematic categorization of application scenarios for equipment RUL prediction, elucidating their distinct characteristics and requirements. (2) A comprehensive summary and comparative evaluation of several AI algorithms deemed suitable for RUL prediction, delineating their respective strengths and limitations. (3) An in-depth comparative analysis of the applicability of AI algorithms across varying application contexts, informed by a nuanced understanding of different application scenarios and AI algorithm research. (4) An insightful discussion on the current challenges confronting AI-based RUL prediction technology, coupled with a forward-looking examination of its future prospects. By furnishing a meticulous and holistic understanding of the traits of various AI algorithms and their contextual applicability, this study aspires to facilitate the attainment of optimal application outcomes in the realm of equipment RUL prediction.
Large-scale, complex, and high-risk industrial systems such as nuclear power plants have developed detailed operating procedures. Under the expected conditions, the operators operate the system according to the operating procedures to avoid human error. However, under complex and unfamiliar conditions, once the guidance of operating procedures is lost, serious consequences may be caused. This paper proposes a No-Procedure guided Operation Supervision Technology (NoP-OST). The key idea is to identify the success paths by a forward-searching approach from source to sink functions. On this basis, the success paths are combined to generate various operation schemes to achieve the main objectives of the system. The paper illustrates the application of NoP-OST through the case of loss of the Residual Heat Removal System (RHRS) in a Pressurized Water Reactor (PWR) nuclear power plant. The research results show that the method proposed in this paper can provide a valuable operational reference for complex systems by making use of the available functions of the system.
The introduction of digital technologies into the main control room of a nuclear power plant also introduces new human errors. The operator log records the control information of operators on systems and equipment, and provides an important data source for the retrospective investigation of operating events in a nuclear power plant. A traditional operator log review is conducted manually, which has some major problems, such as being time-consuming and inefficient. This paper proposes an automatic detection method for operator logs, which models an operating procedure at three levels, including procedure, step and action. Such a model clarifies the overall logic and basic attributes of the operating procedure, and can be used as a standardized template of a control action sequence to compare with the actual operation actions in the operator log, so as to identify possible human performance deviations. This paper explains the method, and discusses the advantages and limitations of the proposed method.
In the context of intelligent manufacturing, deep learning-based remaining useful life (RUL) prediction has become a research hotspot in the field of Prognostics and Health Management (PHM). The traditional approaches often require strong programming skills and repeated model building, posing a high entry barrier. To address this, in this study, we propose and implement a visualization tool that supports multiple model selections and result visualization and eliminates the need for complex coding and mathematical derivations, helping users to efficiently conduct RUL prediction with lower technical requirements. This study introduces and summarizes various novel neural network models for DL-based RUL prediction. The models are validated using the NASA and HNEI datasets, and among the validated models, the LSTM model best met the requirements for remaining useful life (RUL) prediction. In order to achieve the low-code usage of deep learning for RUL prediction, the following tasks were performed: (1) multiple models were developed using the Python (3.9.18) language and were implemented on the PyTorch (1.12.1) framework, providing users with the freedom to choose their desired model; (2) a user-friendly and low-code RUL prediction interface was built using Streamlit, enabling users to easily make predictions; (3) the visualization of prediction results was implemented using Matplotlib (3.8.2), allowing users to better understand and analyze the results. In addition, the tool offers functionalities such as automatic hyperparameter tuning to optimize the performance of the prediction model and reduce the complexity of operations.