Technological approaches which enable the effective utilization of CO2 for manufacturing value-added chemicals and fuels can help to solve environmental problems derived from large CO2 emissions associated with the use of fossil fuels. One of the most interesting products that can be synthesized from CO2 is methanol, since it is an industrial commodity used in several chemical products and also an efficient transportation fuel. In this review, we highlight the recent advances in the development of heterogeneous catalysts and processes for the direct hydrogenation of CO2 to methanol. The main efforts focused on the improvement of conventional Cu/ZnO based catalysts and the development of new catalytic systems targeting the specific needs for CO2 to methanol reactions (unfavourable thermodynamics, production of high amount of water and high methanol selectivity under high or full CO2 conversion). Major studies on the development of active and selective catalysts based on thermodynamics, mechanisms, nano-synthesis and catalyst design (active phase, promoters, supports, etc.) are highlighted in this review. Finally, a summary concerning future perspectives on the research and development of efficient heterogeneous catalysts for methanol synthesis from CO2 will be presented.
Dimethyl ether (DME) is a versatile raw material and an interesting alternative fuel that can be produced by the catalytic direct hydrogenation of CO2. Recently, this process has attracted the attention of the industry due to the environmental benefits of CO2 elimination from the atmosphere and its lower operating costs with respect to the classical, two-step synthesis of DME from syngas (CO + H2). However, due to kinetics and thermodynamic limits, the direct use of CO2 as raw material for DME production requires the development of more effective catalysts. In this context, the objective of this review is to present the latest progress achieved in the synthesis of bifunctional/hybrid catalytic systems for the CO2-to-DME process. For catalyst design, this process is challenging because it should combine metal and acid functionalities in the same catalyst, in a correct ratio and with controlled interaction. The metal catalyst is needed for the activation and transformation of the stable CO2 molecules into methanol, whereas the acid catalyst is needed to dehydrate the methanol into DME. Recent developments in the catalyst design have been discussed and analyzed in this review, presenting the different strategies employed for the preparation of novel bifunctional catalysts (physical/mechanical mixing) and hybrid catalysts (co-precipitation, impregnation, etc.) with improved efficiency toward DME formation. Finally, an outline of future prospects for the research and development of efficient bi-functional/hybrid catalytic systems will be presented.
There is a large worldwide demand for light olefins (C2=–C4=), which are needed for the production of high value-added chemicals and plastics. Light olefins can be produced by petroleum processing, direct/indirect conversion of synthesis gas (CO + H2) and hydrogenation of CO2. Among these methods, catalytic hydrogenation of CO2 is the most recently studied because it could contribute to alleviating CO2 emissions into the atmosphere. However, due to thermodynamic reasons, the design of catalysts for the selective production of light olefins from CO2 presents different challenges. In this regard, the recent progress in the synthesis of nanomaterials with well-controlled morphologies and active phase dispersion has opened new perspectives for the production of light olefins. In this review, recent advances in catalyst design are presented, with emphasis on catalysts operating through the modified Fischer–Tropsch pathway. The advantages and disadvantages of olefin production from CO2 via CO or methanol-mediated reaction routes were analyzed, as well as the prospects for the design of a single catalyst for direct olefin production. Conclusions were drawn on the prospect of a new catalyst design for the production of light olefins from CO2.
The performance of bifunctional hybrid catalysts based on phosphotungstic acid (H3PW12O40, HPW) supported on TiO2 combined with Cu-ZnO(Al) catalyst in the direct synthesis of dimethyl ether (DME) from syngas has been investigated. We studied the effect of the HPW loading on TiO2 (from 1.4 to 2.7 monolayers) on the dispersion and acid characteristics of the HPW clusters. When the concentration of the heteropoliacid is slightly higher than the monolayer (1.4 monolayers) the acidity of the clusters is perturbed by the surface of titania, while for concentration higher than 1.7 monolayers results in the formation of three-dimensional HPW nanocrystals with acidity similar to the bulk heteropolyacid. Physical hybridization of supported heteropolyacids with the Cu-ZnO(Al) catalyst modifies both the acid characteristics of the supported heteropolyacids and the copper surface area of the Cu-ZnO(Al) catalyst. Hybridization gives rise to a decrease in the copper surface area and the disappearance of the strong acidic sites typical of HPW nanocrystals, showing all hybrids similar acid sites of weak or medium strength. The activity of the hybrids was tested for direct DME synthesis from syngas at 30 bar and 250 °C; only the hybrids with HPW loading higher than 1.4 monolayers showed activity for the direct synthesis of DME, showing that the sample loaded with 2.7 monolayers of heteropolyacid had higher activity than the reference hybrid representative of the most widely applied catalysts based on the combination of Cu-ZnO(Al) with HZSM-5. In spite of the high activity of the hybrids, they show a moderate loss in the DME production with TOS that denotes some kind of deactivation of the acidity function under reaction conditions.
This work studies the effect of the temperature in the solvothermal synthesis of CdS modified with Ag (Ag-CdS) over both the structure of CdS and the chemical state of the Ag species. The increase in the solvothermal temperature produces the evolution of the CdS nanostructures from nanoparticles of low crystallinity in coexistence with small nanocrystals with strong confinement effect to the formation of highly crystalline nanorods. The Ag species also change with the solvothermal temperature from Ag2S species, formed at low temperature, to metallic species as the temperature increases. The photoactivity of the Ag-CdS samples is the result of the combination of three factors: crystallinity of the CdS structures, existence of small nanocrystals with strong confinement effect and the presence of segregated Ag2S species. The Ag-CdS sample prepared at 120 °C shows the better efficiency for hydrogen production because it achieves the better combination of the aforementioned factors.
To achieve sulfur content in gas oil at a near-zero level, new catalysts with improved hydrogenation functions are needed. In this work, new Ni-Mo-Mo hydrodesulfurization (HDS) catalysts supported by Al2O3-CeO2 materials were synthesized to evaluate their efficiency in the reaction of HDS with dibenzothiophene (DBT). Al2O3-CeO2 supports different CeO2 loadings (0, 5, 10 and 15 wt.%) and supported NiMoW catalysts were synthesized by sol-gel and impregnation methods, respectively. The physicochemical properties of the supports and catalysts were determined by a variety of techniques (chemical analysis, XRD, N2 physisorption, DRS UV-Vis, XPS, and HRTEM). In the DBT HDS reaction carried out in a batch reactor at 320 °C and a H2 pressure of 5.5 MPa, the sulfide catalysts showed a dramatic increase in activity with increasing CeO2 content in the support. Nearly complete DBT conversion (97%) and enhanced hydrogenation function (HYD) were achieved on the catalyst with the highest CeO2 loading. The improved DBT conversion and selectivity towards the hydrogenation products (HYD/DDS ratio = 1.6) of this catalyst were attributed to the combination of the following causes: (i) the positive effect of CeO2 in forcing the formation of the onion-shaped Mo(W)S2 layers with a large number of active phases, (ii) the inhibition of the formation of the undesired NiAlO4 spinel phase, (iii) the appropriate textural properties, (iv) the additional ability for heterolytic dissociation of H2 on the CeO2 surfaces, and (v) the increase in Brønsted acidity.