This paper presents the results of a study on the effect of a biochar additive produced via pyrolysis at 400 °C and 500 °C from waste biomass, i.e., walnut shells, on the tribological and rheological properties of vegetable lubricating compositions. Sunflower oil and amorphous silica, used as a thickener, were used to prepare the lubricants. To the base lubricant prepared in this way, 1 and 5% biochar additive were introduced, and for comparison, we took the same amounts of graphite. Tests were carried out on the anti-wear properties, coefficient of friction, and changes in dynamic viscosity during the tribological test, as well as on the anti-scuffing properties for the tested lubricant compositions. The effect of the applied modifying additive on the lubricating and rheological properties of the prepared lubricating greases was evaluated. On the basis of the study of vegetable greases, it was found that the addition of 5% biochar from walnut shells produced during pyrolysis in 500 °C had the most favorable effect on the anti-wear properties of the tested greases, while the 5% biochar from walnuts shell prepared via pyrolysis at 400 °C had the best anti-scuffing protection. The use of the biochar additive in vegetable greases resulted in a reduction in the dynamic viscosity of the tested greases, particularly for greases modified with 5% walnut shell biochar produced at 500 °C, which is particularly important with respect to the work of steel friction nodes, as well as in central lubrication systems.

The aim of this work was to obtain biochar materials from plant biomass and to determine the changes occurring under the conditions of the pyrolysis process and physical activation, as well as to characterize the physicochemical characteristics of the produced products in terms of their practical use. The pyrolysis process was carried out at a temperature of 700 °C, under the flow of a protective gas, i.e., carbon dioxide, at a rate of 5.0 L/min. The pyrolysis processes were carried out in the absence and presence of an activating agent. For ecological safety, physical activation using water vapor was chosen. In the next stage of the work, biochars were produced and subjected to detailed physicochemical analysis. A scanning electron microscope with energy-dispersive SEM/EDS was used to determine the microstructure and changes in the chemical composition of the biochars. FTIR spectrophotometry was used to identify the functional groups present in the structures of biochars and to indicate changes occurring in the biomass during pyrolysis. Meanwhile, Raman spectroscopy was used to assess the ordering of the biochar structures based on the identification of spectral signals. The description of the specific surface areas of the biochars was made possible by studies conducted using a physical and chemical adsorption analyzer. Based on the obtained research results, the elementary structure, surface development, presence of functional groups on the surfaces of biochars and changes in the structure before and after activation with water vapor were determined. It was found that the biochars had functional groups, a well-developed specific surface area that increased after activation with water vapor, micropores and mesopores, as well as changes in structure under the influence of physical activation. It has been shown that the presence of functional groups influences the hydrogen sulfide sorption capacity.

This paper presents the results of a rheological and spectral study characterising the change in the microstructure of lubricants depending on the type of vegetable oil base. The three lubricating compositions were prepared based on vegetable oils (rapeseed, sunflower and abyssinian), where amorphous silica of a specific particle size was used as a thickener. These three lubricating compositions were then modified by introducing the AW/EP additive (BCH 351) into their structure. Rheological tests were performed for the prepared lubricating compositions on a DWS diffusion spectrometer. Based on the tests, the dependence of ICF function values on time, MSD function values on time and G’ and G” modulus values on frequency were determined. From the collected data, rheological parameters such as the elasticity coefficient, MSD curve slope factor, diffusion coefficients and the value at which the G’ and G” curves intersect were determined, which characterise the microstructure of the tested lubricants. Raman and FTIR spectra were also performed to characterise the chemical structure of the compositions studied, and the intensity of integration of characteristic bands of vegetable greases was calculated. For vegetable greases made from different vegetable oils, a change in the value of the MSD function was observed, and the calculated value of the elasticity index indicates better viscoelastic properties for the grease made from rapeseed oil. Modification of vegetable greases with a multifunctional additive leads to a change in rheological parameters, indicating a change in the structure of the greases studied. The results of tests of diffusion coefficients for vegetable greases show a change in microstructure for greases made with different vegetable oils. Such results testify to moderately strong viscoelastic properties, leading to the conclusion that the produced greases are substances stable to changes in chemical structure depending on the base oil and modifying additive used. Raman and FTIR spectroscopy is a technique that enables changes in the chemical composition of vegetable oils to be assessed by analysing the degree of unsaturation of fatty acids in vegetable oils, making it a very good diagnostic method for quality control of lubricants based on vegetable oils. The results obtained make it possible to differentiate lubricants prepared with different vegetable oils and allow the chemical structure of the vegetable lubricants studied to be assessed on the basis of the intensity of integration of characteristic bands.

This paper presents the results of a study of the effect of a biochar additive produced by pyrolysis at 400^oC and 500^oC from waste biomass, i.e. walnut shells, on the tribological and rheological properties of vegetable lubricating compositions. Sunflower oil, and amorphous silica as a thickener were used to prepare the lubricants. To the base lubricant prepared in this way, 1 and 5 % of biochar additive was introduced and, for comparison, take the same amounts of graphite. Tests were carried out on the anti-wear properties, coefficient of friction and changes in dynamic viscosity during the tribological test, as well as on the anti-scuffing properties for the tested lubricant compositions. The effect of the applied modifying additive on the lubricating and rheological properties of the prepared lubricating greases was evaluated. On the basis of the study of vegetable greases, it was found that the addition of 5% biochar from walnuts shell produced during pyrolysis in 500^oC had the most favourable effect on the anti-wear properties of the tested greases, while the 5% of biochar from walnuts shell prepared in pyrolysis in 400^oC had the best antiscuffing protection. The use of the biochar additive in vegetable greases resulted in a reduction in the dynamic viscosity of the tested greases, particularly for greases modified with 5% of walnut shell biochar produced at 500^oC, which is particularly important during the work of steel friction nodes and in central lubrication systems.