The paper describes the results of two experimental investigations aimed to extend the abilities of a neutron radiography to visualize two-phase processes in the electromagnetically (EM) driven melt flow. In the first experiment the Argon bubbly flow in the molten Galliuma simulation of the CO 2 free production of Hydrogen processwas investigated and visualized. Abilities of EM stirring for control on the bubbles residence time in the melt were tested. The second experiment was directed to visualization of a solidification front formation under the influence of EM field. On the basis of the neutron shadow pictures the form of growing ingot, influenced by turbulent flows, was considered. In the both cases rotating permanent magnets were agitating the melt flow. The experimental results have shown that the neutron radiography can be successfully employed for obtaining the visual information about the described processes.
Non steady applied magnetic field impact on a liquid metal has good prospects for industry. For a better understanding of heat and mass transfer processes under these circumstances, numerical simulations are needed. A combination of finite elements and volumes methods was used to calculate the flow and solidification of liquid metal under electromagnetic influence. Validation of numerical results was carried out by means of measuring with ultrasound Doppler velocimetry technique, as well as with neutron radiography snapshots of the position and shape of the solid/liquid interface. As a result of the first part of the work, a numerical model of electromagnetic stirring and solidification was developed and validated. This model could be an effective tool for analyzing the electromagnetic stirring during the solidification process. In the second part, the dependences of the velocity pulsation amplitude and the melt velocity maximum value on the magnetic field pulsation frequency are obtained. The ability of the pulsating force to develop higher values of the liquid metal velocity at a frequency close to the MHD resonance was found numerically. The obtained characteristics give a more detailed description of the electrically conductive liquid behaviour under action of pulsating traveling magnetic field.
6 March 2017 in COMPEL - The international journal for computation and mathematics in electrical and electronic engineering
Purpose: The purpose of this paper is to research a multi-zone rubber vulcanization process heated by induction. Design/methodology/approach: The design is an abstract setup model with two zones, where the homogene rubber compound is heated with different regimes. Simulation is completely done in ANSYS Mechanical by the finite element method solution. The research is made mostly simulative. Findings: The results show that it is possible to obtain a factor-three vulcanization level difference in a core of a 20-mm rubber plate in a distance of less than 60 mm, while the heating is done from the side of the surface. Originality/value: The originality is the combination of rubber vulcanization with a dynamic heat source in a form of electromagnetic induction applied on the mold form. This allows a high level of control of the vulcanization process of the rubber compound.