A frequently large variation in load conditions is of great impact on the service life of fuel cells during the operation of fuel cell vehicles and further increases the maintenance cost of the system. This study proposed a method of power demand prediction of the proton exchange membrane fuel cell (PEMFC) on vehicles in the actual traffic environment. The hybrid power system topology of fuel cells and power battery on commercial vehicles is selected to build a fuel cell model, and the accuracy of the fuel cell model is verified. An improved multiple grey prediction method is then proposed to predict the power demand during the sampling period of the fuel cell while considering a dynamic time window in the prediction period. Comparisons were made between this proposed model and the other two prediction models as a single-step prediction and multi-step prediction. Data of CHTC-HT and field testing working conditions were used to evaluate these three prediction models in fuel cell power demand. Results showed that the multiple grey method showed a better prediction performance than the other models, indicated by the lowest error value of 16.944% under the CHTC-HT condition, the lowest error value of 2.169% under stable conditions with less variable load and 1.930% under dynamic conditions with frequent load changes in field testing. This study of the demand power prediction can be devoted to pre-tuning the fuel cell system to avoid performance degradation caused by unanticipated power fluctuation.

Proton exchange membrane fuel cell vehicles (PEMFCVs) have attracted widespread attention in recent years. However, there are many challenges existing in the development, such as the durability and economy of the fuel cell system (FCS). In this investigation, a fuzzy energy management strategy based on Grey Bernoulli Prediction (FEMS-GBP) is proposed to mitigate these two issues. Grey Bernoulli Prediction (GBP) is used to predict the FCS short-term future power demand with a low calculation amount, which is suitable for real-time on-board applications in PEMFCVs. Therefore, FEMS-GBP can proactively adjust FCS output power to reduce large load change times during PEMFCV operation, thereby improving FCS durability. Fuzzy control is employed to accomplish the energy management task between the FCS and the battery for better fuel economy. Numerical simulations and experiments under different vehicle driving cycles are carried out to evaluate the performance of FEMS-GBP. By comparing it with two other conventional energy management strategies, FEMS-GBP is demonstrated to be feasible and effective, as it achieves favorable performance in balancing durability and economy, especially under practical driving conditions.