Micro (0.5–10 kW) organic Rankine cycle (ORC) power systems are nowadays considered for domestic power generation. Selection of a suitable expander is one of the most important problems connected with the domestic ORC system design. Volumetric machines or micro-turbines can be adopted as an expander in domestic ORC systems. Scroll and screw expanders are a common choice and were successfully applied in different small- and micro-power applications. However, micro-turbines as well as scroll and screw expanders are mechanically complicated and expensive. An alternative are rotary-vane machines, which are simple and cheap compared to micro-turbines. This paper documents a study providing the experimental and numerical analyses on the rotary vane expander operating conditions in a micro-ORC system. A test-stand was designed and set up and a series of experiments was performed using the test-stand. Results of these experiments were further used as an input to numerical simulations of an expander operation. In order to simulate the expander operating conditions, a three-dimensional numerical model has been prepared. The analysis presented in this paper indicates that a properly designed multi-vane expander is a cheap and mechanically simple alternative to other expansion devices proposed for domestic ORC systems.

Gas pressure reduction stations are commonly applied to decrease the pressure of natural gas in the transmission pipelines. In such stations, natural gas is expanded in throttling valves without producing any energy. Through the use of expander in natural gas pressure reduction stations, it is possible to recover the pressure energy of the natural gas during expansion, and drive the electrical generator. Possible solutions include turbines and volumetric expanders. However, turbines are complicated and expensive, while volumetric expanders are simple and cheap. This paper presents an analytical modeling of rolling piston expander work conditions when adopted to natural gas expansion. The main objective of this research was therefore a comprehensive analysis of influence of varied sizes of the expander components and natural gas thermal properties at the inlet and at the outlet of the expander, on the expander output power. The analysis presented in this paper indicates that the rolling piston expander is a good alternative to the turbines proposed for energy recovery in natural gas pressure reduction stations.

Micro-power domestic organic Rankine cycle (ORC) systems are nowadays of great interest. These systems are considered for combined heat and power (CHP) generation in domestic and distributed applications. The main issues of ORC systems design is selection of the expander and the working fluid. Thanks to their positive features, multi-vane expanders are especially promising for application in micro-power ORC systems. These expanders are very simple in design, small in dimensions, inexpensive and feature low gas flow capacity and expansion ratio. The application of multi-vane expanders in ORC systems is innovative and currently limited to prototype applications. However, a literature review indicates the growing interest in these machines and the potential for practical implementation. For this reason, it is necessary to conduct detailed studies on the multi-vane expanders operation in ORC systems. In this paper the results of experimental and numerical investigations on the influence of the applied working fluid and the arrangement of the steering edges on multi-vane expander performance in micro ORC system are reported. The experiments were performed using the specially designed lab test-stand, i.e. the domestic ORC system. Numerical simulations were proceeded in ANSYS CFX software (ANSYS, Inc., Canonsburg, PA, USA) and were focused on determining the expander performance under various flow conditions of different working fluids. Detailed numerical analysis of the arrangement of the machine steering edges showed existence of optimal mutual position of the inlet and outlet port for which the multi-vane expander achieves maximum internal work and internal efficiency.