The hydraulic support column bears loading and makes reciprocating motion ceaselessly for extended periods, so its service life is far shorter than that of the overall hydraulic support. This paper offers a comparative study on the surface coating of hydraulic support columns with hard chrome plating and high-velocity oxygen fuel (HVOF) thermal spraying refabricating to analyze the impact of different refabricating processes on the microstructure, hardness, corrosion resistance, and wear resistance of the coating (plating). The result shows that the structure of the HVOF coating is uniformly compact, and the HVOF WC10Co4Cr coating has better wear resistance, more than four times that of hard chrome plating. In the neutral salt spray test, the HVOF Ni60 coating shows rustiness at 720 h of the test, which suggests its corrosion resistance is nearly five times that of hard chrome plating. Hence, under the harsh corrosive wear environment, the refabricating HVOF Ni60 is a more suitable replacement for the hydraulic support column coating than the hard chrome plating. Thus, the HVOF Ni60 coating could be an effective replacement for hard chrome plating.

A compacted body was fabricated by pulverulent polyimide (PI) block copolymers using solid-like state compression molding (SCM) technique. Polymer heated to solid-like state, i.e. the high-elastic non-melting state above the glass transition temperature ( T_g) and well below melting temperature, could achieve plasticity due to dramatic decreases in elastic modulus. Tensile properties were taken as response values, and the results of single-factor experiments indicated that molding temperature was the dominant parameter on mechanical performances, followed by molding pressure and holding time. Within this context, the SCM process possesses a longer processing time window whereas the processing temperature is narrow. The manufacturing defects induced by inappropriate processing conditions also hurt the tribological performance of PIs. Particles in a solid-like state could coalesce tightly only by exerting both high temperature and pressure in the SCM process. Thermoforming mechanism examined by atomic-scale molecular dynamics simulation indicated that non-bonding interaction forces, especially van der Waals forces play a key role in fusing among polymeric particles. This study is devoted to establishing the interdependence of structure-formability-property for high-temperature polymers that are not melt processible.