Green manufacturing has become a new production mode for the development and operation of modern and future manufacturing industries. The flexible job shop scheduling problem (FJSP), as one of the key core problems in the field of green manufacturing process planning, has become a hot topic and a difficult issue in manufacturing production research. In this paper, an improved multi-objective wolf pack algorithm (MOWPA) is proposed for solving a multi-objective flexible job shop scheduling problem with transportation constraints. Firstly, a multi-objective flexible job shop scheduling model with transportation constraints is established, which takes the maximum completion time and total energy consumption as the optimization objectives. Secondly, an improved wolf pack algorithm is proposed, which designs individual codes from two levels of process and machine. The precedence operation crossover (POX) operation is used to improve the intelligent behavior of wolves, and the optimal Pareto solution set is obtained by introducing non-dominated congestion ranking. Thirdly, the Pareto solution set is selected using the gray relational decision analysis method and analytic hierarchy process to obtain the optimal scheduling scheme. Finally, the proposed algorithm is compared with other algorithms through a variety of standard examples. The analysis results show that the improved multi-objective wolf pack algorithm is superior to other algorithms in terms of solving speed and convergence performance of the Pareto solution, which shows that the proposed algorithm has advantages when solving FJSPs.
In order to achieve minimum energy consumption in computerized numerical control (CNC) lathe processing under the premise of ensuring the imposed roughness of the machined surface, a black hole-continuous ant colony optimization algorithm (BH-ACOR) is proposed to optimize the turning parameters. Taking turning specific energy and surface roughness as the optimization objectives, a turning test was designed. Subsequently, a multi-objective mathematical model of the cutting stage was formulated through the application of the least-squares method to fit the test data. The black hole algorithm was introduced to mitigate the shortcomings of the continuous-domain ant colony algorithm, which easily falls into a local optimum, so as to put forward a kind of BH-ACOR that is applicable to multi-objective optimization. The algorithm was applied to the multi-objective mathematical model in the turning stage to determine the optimal cutting parameters. Through simulation and test verification, the validity and practicability of the proposed method are further proved.
The reference value of the oil film thickness and friction coefficient of the slipper pair is critical to the development of the piston pump, especially for 750 mL/r displacement piston pumps. To explore the computing method and range of the reference value mentioned applicable to 750 mL/r displacement piston pumps, this study aims to propose the modified calculation model of the oil film thickness based on the real clearance flowrate and obtain the value range of the friction coefficient of the slipper pair. Through the friction test of the slipper pair, the mean deviation ratio of the oil film thickness between the modified value, theoretical value, and the measured value was calculated and compared, respectively. The variation law of the friction under the influence of different speeds and working pressures was analyzed. Finally, the range of the equivalent friction coefficient with the upper and lower limit surfaces was obtained. The results show that the mean deviation ratio between the modified oil film thickness value and the measured value is mainly within 6%, while that of the theoretical method is mainly from 6% to 8%, and the mean of the difference between the two deviation ratios is about 3%, verifying the feasibility of the modified model used for the calculation of the reference value. Meanwhile, the value of the equivalent friction coefficient fluctuates in the range of 0.006–0.018, which is affected more significantly by the working pressure than the speed, suggesting that the working pressure can be given priority as the design basis of the friction coefficient for 750 mL/r displacement piston pumps.
Deep-sea submersibles carry limited energy sources, so a high efficiency of the equipment is required to improve endurance. In the deep-sea environment, the hydraulic power source is filled with oil, which causes structural deformation of the power source and changes in the physical properties of the medium, leading to unknown changes in the efficiency characteristics of the power source. In order to explore the efficiency characteristics of the deep-sea hydraulic power source composed of a gear pump and a DC (direct current) brushless motor in a variable sea depth environment, we undertook the following. First, considering the effects of seawater pressure and temperature on the physical properties of the medium and the radial clearance deformation of the gear pump, a mathematical model for the total efficiency of the hydraulic power source was established. The results indicate that the deformation of the pump body is mainly determined by the seawater pressure and working pressure. Subsequently, by analyzing the effects of the two factors on the efficiency of the power source, respectively, when the oil temperature range is large enough, the total efficiency of the power source will increase and then decrease under six sea depths; the total efficiency of the power source decreases with the increase in the rotational speed. However, in a land environment, the trend of the efficiency characteristics of the power source is opposite to that of the remaining six deep-sea environments, both in terms of oil temperature and rotational speed. Finally, the efficiency trend of the power source with changes in sea depth under rated conditions was obtained. Under different sea depth ranges, the optimal operating oil temperatures and suitable rotational speed ranges of the power source could be obtained. This paper could provide a certain theoretical basis for the research and development of deep-sea equipment.
Due to the large size of the bottom surface, the slipper pair of the large displacement piston pump (LDPP) will form a larger linear speed difference in the inner and outer positions of the slipper relative to the center of the swash plate during high-speed rotation. It is more likely to lead to the slipper overturning, which makes the slipper partially worn. To make improvements, the comprehensive performance of the slipper pair of the LDPP, the motion law of the slipper pair of the LDPP was explored. Firstly, a mathematical model of the oil film thickness of the slipper pair of the LDPP under the state of residual compression force is established, based on the consideration of the linear velocity difference formed by the high-speed rotation of the large bottom surface slipper and the theory of dynamics and thermodynamics. Secondly, the impact of rotational speed, piston chamber pressure and oil temperature on the oil film thickness of the slipper pair was simulated and analyzed. Finally, to measure the oil film thickness of the slipper pair, oil film thickness measuring equipment was created, and the accuracy of the mathematical model was verified. The study revealed the changing rules of the oil film thickness and tilt angle of the bottom surface of the slipper pair under various working conditions. The consistency of the simulation and test findings demonstrates that the mathematical model can accurately describe influencing elements and changing rules of the LDPP slipper pair’s oil film lubrication characteristics.
To address the challenges in controlling a Tunnel Boring Machine (TBM) equipped with a V-type propulsion system during excavation, a digging attitude control strategy based on a nonlinear controller is introduced. First, the mathematical models of the V-type propulsion hydraulic system and the propulsion system’s attitude are developed, followed by an analysis of the system’s nonlinearities and susceptibility to strong disturbances. Second, a nonlinear control strategy tailored to the propulsion system’s characteristics is devised to regulate the digging attitude of the V-TBM. Finally, the proposed nonlinear control strategy is validated through comprehensive simulations and experimental evaluations. Simulation results demonstrate that the proposed nonlinear control strategy outperforms traditional PID control in attitude regulation performance. Field experiments reveal that the TBM achieves an average horizontal error of less than 20 mm and a vertical error of less than 22 mm in circular curve boring. This validates the strategy’s effectiveness in enabling rapid tracking and adjustment of the tunnel boring axis, meeting the stringent demands of small-radius curved boring.