The motor is the primary impetus source of most mechanical equipment, and its failure will cause substantial economic losses and safety problems. Therefore, it is necessary to study online fault diagnosis techniques for motors, given the problems caused by shallow learning models or single-sensor fault analysis in previous motor fault diagnosis techniques, such as blurred fault features, inaccurate identification, and time and manpower consumption. In this paper, we proposed a model for motor fault diagnosis based on deep learning and multi-sensor information fusion. Firstly, a correlation adaptive weighting method is proposed in this paper, and it is used to integrate the collected multi-source homogeneous sensor information into multi-source heterogeneous sensor information through the data layer fusion. Secondly, the 1D-CNN is used to carry out feature extraction, feature layer fusion, and fault classification of multi-source heterogeneous information of the motor. Finally, the data of seven states (one healthy and six faulty) of the motor are collected by the motor drive test bench to realize the model’s training, testing, and verification. The experimental results show that the fault diagnosis accuracy of the model is 99.3%. Thus, this method has important practical implications for improving the accuracy of motor fault diagnosis further.
Multi-fidelity surrogate-based methods play an important role in modern engineering design applications, aiming to improve model accuracy while reducing computational cost. One of the widely adopted approaches is the calibration-based method, which calibrates the low-fidelity model through a discrepancy model between low-fidelity and high-fidelity models. Since discrepancies between models exhibit varying characteristics across different problems, using a single surrogate for discrepancy approximation may lack stability. In practical engineering design problems, it is often hard for designers to select optimal surrogate models. To this end, a hybrid-surrogate-calibration-assisted multi-fidelity modeling (HSC-MFM) approach is proposed in this paper. Specifically, this approach integrates three representative surrogate models, including the polynomial response surface, Kriging model, and radial basis function, to comprehensively capture the discrepancy characteristics between different fidelity models. Furthermore, an adaptive weight calculation method is developed to improve the modeling accuracy. Testing results demonstrate that HSC-MFM achieves enhanced stability compared to most existing methods while maintaining good prediction accuracy. Finally, the proposed method is applied to predict the strength of the frame for a blended-wing-body underwater glider, which verifies its engineering applicability.
Purpose: Variable-fidelity optimization (VFO) frameworks generally aim at taking full advantage of high-fidelity (HF) and low-fidelity (LF) models to solve computationally expensive problems. The purpose of this paper is to develop a novel modified trust-region assisted variable-fidelity optimization (MTR-VFO) framework that can improve the optimization efficiency for computationally expensive engineering design problems.Design/methodology/approach: Though the LF model is rough and inaccurate, it probably contains the gradient information and trend of the computationally expensive HF model. In the proposed framework, the extreme locations of the LF kriging model are firstly utilized to enhance the HF kriging model, and then a modified trust-region (MTR) method is presented for efficient local search. The proposed MTR-VFO framework is verified through comparison with three typical methods on some benchmark problems, and it is also applied to optimize the configuration of underwater tandem wings.Findings: The results indicate that the proposed MTR-VFO framework is more effective than some existing typical methods and it has the potential of solving computationally expensive problems more efficiently.Originality/value: The extreme locations of LF models are utilized to improve the accuracy of HF models and a MTR method is first proposed for local search without utilizing HF gradient. Besides, a novel MTR-VFO framework is presented which is verified to be more effective than some existing typical methods and shows great potential of solving computationally expensive problems effectively.
Leading-edge tubercles provide a bio-inspired modification for regulating the hydrodynamic performance of marine propellers, but their controllable generation on complex three-dimensional blades remains insufficiently studied. This study develops a parametric modeling method for tubercled leading-edge propellers based on the David Taylor Model Basin (DTMB) 4383 geometry. The method combines B-spline smooth reconstruction with a Gaussian envelope function to control tubercle radial peak position and height. After validation with publicly available open-water experimental data, the computational fluid dynamics (CFD) method is applied to uniform and locally targeted tubercled models. The results show that leading-edge tubercles modify the suction-side low-pressure region and redistribute local blade loading. The radial peak position mainly controls the concentration region of the pressure disturbance, whereas peak height affects its intensity. At the design advance coefficient, moving the target peak from r/R = 0.26 to r/R = 0.92 decreased the thrust coefficient by 0.77% and increased the torque coefficient by 1.75%. For a fixed target position, increasing the maximum amplitude ratio from 0.05 to 0.80 increased the thrust and torque coefficients by 0.25% and 0.88%, respectively. These findings indicate that tubercle design should balance radial position and protrusion height.
Rapid surrogate prediction of ducted propeller performance is challenging when only a limited number of independent geometries are available and operating points belonging to the same geometry are strongly correlated. This study proposes a sensitivity-informed physics-regularized backpropagation neural network (SIPR-BP) for simultaneous prediction of the thrust coefficient KT and the scaled torque coefficient 10KQ. A CFD database comprising 20 Ka4-70-derived parameterized geometries, each evaluated at five advance ratios, provides 100 observations and 20 complete performance curves. The framework combines three main strategies. First, two-component multi-output partial least-squares (PLS) curve surrogates are reconstructed exclusively from the training geometries of each outer fold to generate leakage-controlled conditional Sobol gate priors. Second, the operating coordinate J is separated from geometric gating and represented by five ordered curve nodes, which guarantee non-increasing KT and 10KQ responses over the investigated interval. Third, training-only physics-consistency reliability weighting and a three-member ensemble improve robustness to locally irregular CFD responses and initialization variability. Under a ten-round geometry-grouped holdout protocol, SIPR-BP achieves a geometry-balanced MAPE of 2.65%, RMSE of 0.0112, MAE of 0.00911, and pooled R2 of 0.951. When evaluated under the same outer partitions, a two-component PLS baseline yields a MAPE of 4.38%. Across the evaluated PLS, Extra Trees, GPR, and SVR baselines, SIPR-BP reduces geometry-balanced MAPE by approximately 39.6–79.2%. The results indicate that the proposed framework improves unseen-geometry prediction while preserving the prescribed response-curve structure.