Disrupted nutrient recycling is a significant problem for Europe, while phosphorus and nitrogen are wasted instead of being used for plant nutrition. Mineral phosphate is a critical raw material, which may contain environmentally hazardous elements such as cadmium and uranium. Therefore, phosphorus recovery from agricultural and food industrial by-product streams is a critically important key priority. Phosphorus recovery from food grade animal bone by-products have been researched since 2002 and a specific zero emission autothermal carbonization system, called 3R, has been developed in economical industrial scale, providing the animal bone char product (ABC) as output. Different animal bone by-products were tested under different conditions at 400 kg/h throughput capacity in the continuously operated 3R system. Different material core treatment temperatures (between >300 °C and <850 °C) were combined with different residence times under industrial productive processing conditions. It was demonstrated that material core treatment temperature 30% phosphorus pentoxide (P₂O₅), making it a high quality innovative fertilizer.

Biochars as soil amendments have been reported to improve soil properties and may have an important role in the mitigation of the consequences of climate change. As a novel approach, this study examines whether biochar and digestate co-application can be utilized as cost-effective, renewable plant nutrients. The effects of two types of biochar—wood chip biochar (WBC) and animal bone biochar (ABC), applied alone or in combination with an anaerobic digestate—on soil physicochemical properties, on the levels of selected elements, and on growth yields of ryegrass were studied in laboratory experiments. Most parameters were significantly affected by the treatments, and the investigated factors (biochar type, application rate, and the presence of digestate), as well as their interactions, were found to have significant effects on the characteristics investigated. The easily soluble phosphorus content (AL-P₂O₅) of the soil increased in all WBC and ABC biochar treatments, and the presence of digestate caused a further increase in AL-P₂O₅ in the case of anaerobic digestate-supplemented ABC treatment (ABCxAD). The pH increased in both ABC and WBC treatments, and also in the case of ABCxAD treatments. Similar increases in the salt content were detected in ABC-treated samples and in ABCxAD treatments at higher application rates. WBC increased the water holding capacity and carbon content of the soil. Phytotoxic effects of biochars were not detected, although higher doses resulted in slower germination. Combined biochar–digestate applications resulted in increased plant yields compared to sole biochar treatments. Thus, biochar–digestate combinations appear to be applicable as organo-mineral fertilizers.