Under the global initiative for automotive lightweighting to address climate challenges, this study investigates the microstructure evolution of steel–aluminum composites processed by hot equal-channel angular pressing (H-ECAP). Using 6061-T6 aluminum cores clad with 20 # low carbon steel tubes processed through 1–4 C-path passes (Φ = 120°, ψ = 30°), we demonstrate significant microstructural improvements. The steel component showed progressive grain refinement from 2.2 μm (1 pass) to 1.3 μm (4 pass), with substructures decreasing from 72.19% to 35.46%, HAGB increasing from 31.2% to 34.6%, and hardness increasing from 222 HV to 271 HV. Concurrently, aluminum experienced grain refinement from 59.3 μm to 28.2 μm, with recrystallized structures surging from 0.97% to 71.81%, HAGB increasing from 9.96% to 63.76%, and hardness increasing from 51.4 HV to 83.6 HV. The interfacial layer thickness reduced by 74% (29.98 μm to 7.78 μm) with decreasing oxygen content, containing FeAl₃, Fe₂Al₅, and minimal matrix oxides. Yield strength gradually increased from 361 MPa (one pass) to 372.35 MPa (four passes), accompanied by a significant enhancement in compressive strength. These findings reveal that H-ECAP’s thermomechanical coupling effect effectively enhances interface bonding quality while suppressing detrimental intermetallic growth, providing a viable solution to overcome traditional manufacturing limitations in steel–aluminum composite applications for sustainable mobility.

Phase change thermal storage fibers with high latent heat have attracted significant attention in thermal management and heat storage. Through fiber encapsulation, shape-stable phase change materials can be prepared, thereby expanding their applications. In this study, electro-blown spinning was utilized to prepare phase change materials (PCM) using erythritol, with polyethylene oxide (PEO) as the carrier material. Coaxial thermal storage fibers encapsulating the phase change materials were prepared using polyvinyl alcohol (PVA) and polyvinylpyrrolidone (PVP). The results indicate that the composite fibers have a smooth surface, uniform and smooth morphology, a maximum latent heat of 223.01 J/g, as well as excellent thermal stability. The coaxial fibers exhibit a distinct core–shell structure, with the coaxial fibers encapsulated with PVA as the shell material, demonstrating a high latent heat of 118.62 J/g, a residual rate of 93.81% after heating, and excellent thermal performance. The encapsulation efficiency is 53%, effectively addressing the issue of erythritol leakage. The research results provide valuable guidance for the efficient preparation of erythritol coaxial thermal storage fibers.