To explore the influence of tip clearance on pressure fluctuation in a low specific speed mixed-flow pump, tip clearances δ of 0.25 mm, 0.75 mm and 1.00 mm, along with no tip clearance, were selected. The reliability of the simulation was verified by comparison with the experimental data of external characteristics and fluctuation in the guide vane passage. Through ANSYS-CFX, MATLAB code and fast Fourier transform (FFT) algorithm, pressure fluctuation characteristics in this pump were obtained. The results show that pressure fluctuation exists in all conditions due to the rotor-stator interaction. Under the no tip clearance and tip clearance conditions, the maximum fluctuation value was located near the guide inlet and impeller outlet, respectively. Clearance leakage had less influence on pressure fluctuation at the impeller inlet and central regions within a certain range of the clearance; beyond this range, fluctuations in the whole flow passage increased significantly, while the clearance variation had less effect on fluctuation in the guide vane. When the tip clearance value was 1.00 mm, pressure fluctuation of the shroud at the impeller inlet section suddenly increases, which was closely related to the obvious leakage vortexes and a larger low pressure area.
The performance of multiphase pumps has a remarkable influence on the related industrial application. In order to understand the flow field and gas-liquid phase interaction characteristics of a multiphase rotodynamic pump, detailed numerical analysis of the pump with a medium of air-water combination was carried out for the whole flow passage by means of a structured mesh using ICEM_CFD and TurboGrid. The results for 21% inlet gas void fraction (IGVF = 21%) condition showed that the magnitude ratio of non-drag forces to drag in impeller and guide vane passages was generally less than 1, whereas it was always less than 0.2 for the magnitude ratio of turbulent dispersion force to drag. When the IGVF was increased, the variation range of interphase forces in the impeller was greater than that in the guide vane. In addition, the gas in the impeller mainly accumulated near the suction surface in the outlet region. Further, with increased IGVF, the degree of aggregation increased as well as the gas inhomogeneity, and consequently the interphase forces in the impeller increased. Due to the divergent structure of the guide vane, obvious vortexes emerged at the hub and gradually moved toward the blade pressure surface along the streamwise direction.
To explore the pressure fluctuation characteristics in a mixed-flow pump handling a gas-liquid two-phase flow, an unsteady simulation was carried out with ANSYS CFX for the whole flow passage when the inlet gas void fraction (IGVF) was 0%, 5%, and 10%, respectively. Under pure water conditions (IGVF = 0%), the reliability of the simulation was verified by comparing with the experiment in both aspects of external characteristics and fluctuation. Through the implementation of the fast Fourier transform (FFT) algorithm, the characteristics of the pressure fluctuation in the impeller and the guide vane were obtained at different IGVF conditions. The results demonstrate that pressure fluctuations exist under different IGVF conditions due to the rotor-stator interaction and the gas-liquid phase interaction, and the intensity of the fluctuation is firstly enhanced, and then weakened, along the streamwise direction with the maximum located near the impeller outlet. The relationship between the gas content and the pressure fluctuation was analyzed, and it is shown that the regional pressure fluctuation will be intensified only if the gas content therein reaches a certain level and the local phase interaction is strong. In addition, the pressure fluctuation in both the rotor-stator interaction region and the guide vane may be effectively inhibited under small IGVF conditions.
1 January 2017 in Journal of Mechanical Engineering