Wastewater treatment plants traditionally dispose of sludge using the method of landfilling and incineration, with both being carbon-intensive and environmentally harmful. Converting sludge into energy or reusable materials avoids landfills or incineration, helping reduce the volume of waste and associated pollution. Sludge treatment with energy recovery can offset fossil fuel use, further reducing the carbon footprint of sewage treatment processes. This research explores ways to recover energy from sewage sludge, a byproduct of wastewater treatment that is often considered waste. Transforming sludge into valuable resources aligns with the principles of the circular economy, where waste streams are repurposed, minimizing environmental impact and enhancing resource efficiency. In this paper, a method is presented to reduce the volume of wastewater sludge by drying it in a hot flue gas stream at 700 °C. The energy of the exhaust gas is recovered in an organic Rankine cycle system, which powers the wastewater treatment facilities themselves, making them more self-sustaining.
This study investigates the combustion behavior of H2–CH4 mixtures with oxygen-enriched air, achieved through injecting ozone (O3) into the air intake of the burner fan. The motivation for this approach lies in the high reactivity of hydrogen compared to methane, with the aim of promoting a more favorable oxidizing environment for overall combustion. The research combines theoretical analysis with experimental validation using a diffusion-type burner operating at a fuel flow rate of 1.2 Nm3/h. For this flow rate, the ozone injection led to an equivalent O2 concentration of approximately 21.7%. At this enrichment level, flame temperature was calculated to increase by 70–90 °C. The burner was specifically designed for the diffusion combustion of H2–CH4 mixtures and features three fuel injection nozzles, each surrounded by five air inlets. Experiments employed premixed H2-CH4 gas cylinders (Linde) with hydrogen concentrations of 20% and 30%, respectively. The results confirmed slight combustion intensification due to elevated oxygen concentration, with no issues related to flame stability or pulsations observed. Core flame temperature and flue gas emissions, including CO2, were measured. The results support the further development of this combustion technology by increasing the allowable oxygen concentration limit.