This study proposes a new method of symmetrical stirring using an anchor paddle to improve the heating uniformity of liquids. To simulate the complex physical process of microwave heating a fluid while stirring it, the finite element method (FEM) and the arbitrary Lagrangian–Eulerian (ALE) method were utilised to model the interactions between electromagnetics, heat transfer, and fluid flow. The temperature coefficient of variation (COV) of the water when subjected to microwave heating and the symmetrical stirring paddle decreased by an 11.2–81.5% compared to that achieved by the traditional rotating turntable method, and it further decreased as the stirring frequency increased. This implies that the stirring method performed more favourably than the rotation method in improving the uniformity of the microwave heating. The distributions of the three physical fields indicated that symmetrical stirring enhanced the axial fluid flow and heat transfer, reducing the large intrinsic temperature difference along the vertical direction. Furthermore, the computation results were validated experimentally, showing that the proposed method is sufficiently accurate for evaluating the uniformity of microwave heating.

Atmospheric pressure plasma jets (APPJs) enable efficient solvent-free surface modification to enhance the wettability, adhesion, and biocompatibility of polymers. However, conventional APPJs often generate high temperatures and energetic particles, which lead to melting, surface degradation, and molecular damage of thermosensitive polymers, thus limiting their scope of application. This study demonstrates an optimized atmospheric pressure microwave plasma jet (MPJ) operating at 8 W microwave power, achieving gas temperatures as low as 27.5 °C—only 2 °C above ambient. Direct skin contacts with the plasma jet for 150 s resulted in a maximum temperature of 35 °C without discomfort. In addition, the MPJ significantly enhances the surface hydrophilicity of TPU, PVC, and POM materials without causing damage. The designed MPJ has low gas temperature and good discharge stability, providing a new solution for plasma surface modification of thermosensitive materials.

Plastic pyrolysis can not only effectively solve the environmental pollution caused by the large use of plastics products but also can produce valuable chemical products to alleviate the energy shortage problem. Firstly, this study designs a microwave pyrolysis device for polypropylene plastic based on a symmetrical circular waveguide slot radiation structure. The microwave energy is fed in through the bottom symmetrical circular waveguide port, transmitted to the slot array unit after passing through the horn amplification structure, and then uniformly radiated into the polypropylene plastic. Secondly, the finite element method is employed to conduct multi-physics field coupling calculations for the electromagnetic field, temperature field, chemical reaction field, mass transfer field of concentrated substances, and fluid field involved in the microwave pyrolysis process. Finally, to improve the efficiency of microwave pyrolysis, the wave-absorbing material SiC is introduced to investigate the effects of different doping methods and doping mass ratios m_SiC:m_PP on pyrolysis temperature distribution uniformity, pyrolysis gas yield (Y_G), energy consumption (Q), gas composition, and higher heating value (HHV). The results indicate that optimal pyrolysis performance is achieved when the microwave power is 1000 W, the pyrolysis time is 9.2 min, SiC is uniformly doped and the mass ratio is m_SiC:m_PP = 3:1. The COV of temperature is a mere 0.0004, the Y_G reaches 75.15 wt.%, and Q is 0.15 kWh, the HHV is up to 85.32 MJ/Nm³, and the percentages of C₃H₆ and CH₄ are relatively high at 72% and 11.4%. These findings confirm the designed microwave pyrolysis device can achieve uniform and high-efficiency pyrolysis capability for polypropylene plastic.