In mineral flotation, rheological problems have limited the efficient upgrading of low-grade and complex ores. Since pulp and froth rheology are deemed to play different roles in influencing the separation performance, in this paper, a brief review on pulp and froth rheology in flotation is provided, with an objective of developing a basic understanding of rheology in flotation. The essential variables that affect the rheology of a flotation pulp and froth are discussed. The methods for measuring pulp and froth rheology are presented. The correlations of pulp and froth rheological properties to flotation performance are reviewed. Strategies that are currently used to mitigate the deleterious effects of problematic ores in flotation are also provided for flotation optimization. Research gaps are also proposed to highlight the need of further exploration of flotation rheology in future.
Pyridine is a toxic component in industrial wastewater, which is difficult to remove using conventional methods. In this study, the cost-effective coke powder was used to remove pyridine from a pyridine simulation wastewater. The removal efficiency and adsorption capacity of pyridine reached up to 67.32% and 0.4488 mg/g, respectively, at a coke powder concentration of 60 mg/L and an adsorption time of 30 min. The pyridine removal efficiency and adsorption capacity of coke powder reached saturation when the initial concentration was 40 mg/L. The pH of 2–12 in the solution was found to have little effect on the pyridine adsorption process of coke powder, while the coke powder with lower ash content was of better adsorbability for pyridine. The coke powder was regenerated by heat treatment, and reused for pyridine adsorption. It was found that the pyridine removal efficiency slightly decreased after nine times of reuse, in addition to a small cumulative weight loss rate of coke powder. Adsorption isotherm analysis showed that the adsorption of pyridine by coke powder could be well described by the Freundlich isothermal adsorption model, indicating multi-molecular layers mainly dominated the adsorption of pyridine on the surface of coke powder.
In this paper, laboratory batch adsorption tests were performed to study the adsorption behavior of coke powder in a quinoline aqueous solution with the absence and presence of inorganic ions (K+ and Ca2+). Adsorption isotherms, thermodynamic parameters, and kinetic models were used to understand the sorption mechanism, and zeta potential measurements were performed to elucidate the effect of the inorganic ions on the adsorption. The results showed that coke powder exhibited a reasonably good adsorption performance due to its pore structure and surface characteristics, and the presence of K+ and Ca2+ could further improve the adsorption. Without inorganic ions, the adsorption capacity of coke powder for quinoline and the removal efficiency of quinoline were 1.27 mg/g and 84.90%, respectively. At the ion concentration of 15 mmol, the adsorption capacity of coke powder and quinoline removal efficiency in the presence of K+ reached 1.38 mg/g and 92.02%, respectively, whereas those in the solutions with Ca2+ reached 1.40 mg/g and 93.31%, respectively. It was found that the adsorption of quinoline onto coke powder in the absence and presence of inorganic ions fit the Freundlich isotherm. Changes in the Gibbs free energy, the heat of adsorption, the entropy, and the activation energy of adsorption suggest that the adsorption was spontaneous and exothermic, which was dominated by physical adsorption, and that the added K+ and Ca2+ would favor the adsorption. In addition, the pseudo-second-order kinetic model was found to provide the best fit to the adsorption kinetic data, and K+ and Ca2+ increased the rate of quinoline adsorbed onto coke power. This improved adsorption due to inorganic ions was found to be a consequence of the decrease in the surface potential of coke powder particles, which resulted in a reduced thickness of water film around particles, as well as a decreased electrostatic repulsion between coke powder particles and quinoline molecules.
Separating oxidized zinc minerals from flotation tailings is always a challenge. In this study, a flotation tailing from Wulagen zinc mine in China (Zn grade < 1%) was processed using froth flotation with combinations of amines (OPA 10, OPA 1214, OPA 13, DDA) and Na2S to study the effects of these amines on the zinc recovery as well as their interactions with other reagents, aiming to screen out a proper reagent scheme to improve zinc separation from extremely low-grade zinc flotation tailings. The results show that different amines led to different flotation performance, and the collectors were ranked as OPA 1214, OPA 13, OPA 10 and DDA in a decreasing order based on flotation collectivity and selectivity. An increase in the concentration of each collector increased the zinc recovery but reduced the concentrate zinc grade. Interactions were also observed between different amines and Na2S and Na2SiO3, and OPA 1214 outdid the others in saving the usage of both the Na2S and Na2SiO3. The measured adsorption of collector onto smithsonite was found to correlate well with flotation test results. It was concluded that hydrocarbon chains can be held accountable for the difference in the flotation performance with different amines. The longer the hydrocarbon chain, the stronger the hydrophobic association ability of amine, which is conducive to the selective amine adsorption onto sulfurized smithsonite particles and hence the smithsonite flotation.