Conductive cotton fabric was prepared by coating single-wall carbon nanotubes (CNTs) on a knitted cotton fabric surface through a “dip-and-dry” method. The combination of CNTs and cotton fabric was analyzed using scanning electron microscopy (SEM) and Raman scattering spectroscopy. The CNTs coating improved the mechanical properties of the fabric and imparted conductivity to the fabric. The electromechanical performance of the CNT-cotton fabric (CCF) was evaluated. Strain sensors made from the CCF exhibited a large workable strain range (0~100%), fast response and great stability. Furthermore, CCF-based strain sensors was used to monitor the real-time human motions, such as standing, walking, running, squatting and bending of finger and elbow. The CCF also exhibited strong electric heating effect. The flexible strain sensors and electric heaters made from CCF have potential applications in wearable electronic devices and cold weather conditions.

A green approach was successfully developed to fabricate flexible sensors by utilizing carbonized waste cotton fabrics in combination with natural rubber latex. Waste cotton fabrics were firstly carbonized by heat treatment in the nitrogen atmosphere before they were combined with natural rubber latex using three methods, i.e., vacuum bagging, negative pressure adsorption and drop coating. After impregnation with natural rubber, the carbonized cotton maintained the fabric structure and showed good conductivity. More importantly, the electric resistance of the textile composites changed with the tensile strain. The cyclic stretching-releasing tests indicated that the prepared wearable flexible strain sensors were sensitive to strain and stable under cyclic loading. The flexible strain sensor also demonstrated the capability of monitoring human finger and arm motion.