The partitioning and diffusion of solute elements in hot rolling and the effect of the partitioning and diffusion on the ferrite-bainite banding formation after hot rolling in the 20CrMnTi steel were experimentally examined by EPMA (electron probe microanalysis) technology and simulated by DICTRTA and MATLAB software. The austenite grain size related to the hot rolling process and the effect of austenite grain size on the ferrite-bainite banding formation were studied. The results show that experimental steel without banding has the most uniform hardness distribution, which is taken from the edge of the cast slab and 1/4 diameter position of the cast slab, heating at 1100 °C for 2 h and above 1200 °C for 2–4 h during the hot rolling, respectively. Cr, Mn, and Si diffuse and inhomogeneously concentrate in austenite during hot rolling, while C homogeneously concentrates in austenite. After the same hot rolling process, ΔA_e3 increases and ferrite-bainite banding intensifies with increasing initial segregation width and segregation coefficient K of solute elements. Under the same initial segregation of solute elements, ΔA_e3 drops and ferrite-bainite banding reduces with increasing heating temperature and extension heating time. When ΔA_e3 drops below 14 °C, ferrite-bainite banding even disappears. What is more, the austenite grain size increases with increasing heating temperature and extension heating time. When the austenite grain size is above 21 μm, the experimental steel will not appear to have a banded structure after hot rolling.

In this study, the effects of the cooling method and alloying element segregation on the abnormal zonal structure of high-carbon bearing steel were investigated by reheating, controlled rolling, and controlled cooling of the sample. The microstructure and alloy segregation characteristics of the abnormal strip structure in the hot-rolled plate of the steel were revealed by optical microscopy, scanning electron microscopy, transmission electron microscopy, and electron probe x-ray microanalysis. The JMatPro thermodynamic software was used to examine the relationship between the alloy elements and banded structure defects of the hot-rolled sheet and analyse the causes of the defects and their elimination methods. The results show distinct positive segregation of Cr/Mn and negative segregation of C in martensite–pearlite banded structure defects in hot-rolled plates. The martensite–pearlite banded structure is formed by the interaction between the cooling rate and the segregation of alloying elements after hot rolling. Studies have found that segmented cooling (slow cooling–air cooling) can eliminate the martensite–pearlite banded structure.