The existence of bubble defects in ultra-low expansion quartz glass will affect the optical properties and mechanical strength of the material. The present paper proposes a novel defect characterization method based on ultrasonic nondestructive testing. The simulation model of bubble defect detection in ultra-low expansion quartz glass was established using numerical simulation technology, and experimental verification was carried out. The propagation mechanism of the ultrasound and its interaction with bubble defects were then analyzed. The results showed that the shape of the reflected wave was similar to that of the corresponding defect, and the scattering of the reflected wave was different due to the different curvature radius of the defect interface. The acoustic scattering characteristics of the circular defect were more obvious than those of the elliptical defect. Finally, an analysis of the interaction between different depth defects and different size defects and the ultrasound was conducted, leading to the conclusion that the relative amplitude of the defect echo corresponding to a 6 mm probe diameter shows a monotonic decreasing relationship with the defect depth, and there is also a monotonic corresponding relationship between the relative amplitude of the defect echo and the size of bubble defect. Therefore, it can be concluded that the relative amplitude of the defect echo can be used to characterize the size of the bubble defect. This study not only analyses the interaction between defects and ultrasound but also provides a quantitative characterization of defects using the proposed method.

Lithium aluminosilicate (LAS) ultra-low-expansion glass ceramics are core materials for precision optical systems, whose quality and dimensional stability are critically constrained by the uniformity of the coefficient of thermal expansion (CTE). This work proposes a nondestructive ultrasonic immersion pulse reflection (UIPR) method for rapid and low-cost characterization of the CTE in LAS glass ceramics. Key parameters of the ultrasonic measurement system are optimized via finite element method (FEM) simulations and experimental validation. Employing the correlation method, the ultrasonic longitudinal wave velocity is measured in LAS glass ceramic samples with distinctly different CTE values. The proposed method achieves an ultrasonic longitudinal wave velocity measurement uncertainty of 0.49 m/s, contributing 4.78 ppb/°C to the overall uncertainty of ultrasonic CTE determination. Within the investigated sample set, a negative relationship is observed between ultrasonic longitudinal wave velocity and the mean CTE (0–50 °C). The linear fit yields a slope of −9.75736 (ppb/°C)/(m/s), with a Pearson correlation coefficient of −0.84303. Featuring noncontact and nondestructive capabilities, this method lays a solid methodological foundation for CTE evaluation and efficient iterative optimization of material fabrication processes. Meanwhile, it shows great potential for rapid full-aperture characterization of CTE uniformity in large-size LAS glass ceramics.