The accumulation and improper management of mining tailings represent significant environmental and public health challenges globally, due to their potential for water contamination and the presence of heavy metals. In recent years, various studies have explored the feasibility of using mining wastes, such as tailings sludge, as partial replacements for cement in concrete mixes. The literature highlights the pozzolanic properties of mining tailings attributable to their silica and alumina content, which contribute to the improved structural characteristics, chemical resistance, and enhanced durability of concrete. This research evaluates the specific potential of gold mining tailings sludge (REMI) from the municipality of Vetas, Santander, Colombia, as a sustainable substitute in cementitious materials. Characterization methodologies including X-ray fluorescence (XRF), X-ray diffraction (XRD), and scanning electron microscopy (SEM) confirmed the pozzolanic behavior of REMI due to its high content of silica- and alumina-rich amorphous phases and verified negligible contamination levels (Hg and cyanide below detectable limits). Concrete mixes with varying cement substitution levels (0% to 50%) were formulated and systematically evaluated to determine optimal substitution ranges based on criteria such as density, workability, setting time, and compressive strength. Consistent with previous studies, the results revealed an optimal replacement rate between 10% and 20%, with a particular emphasis on the 20% substitution achieving mechanical strengths comparable to traditional concrete. These findings underscore the technical viability and environmental benefits of using mining tailings sludge, contributing both to sustainable waste management and the advancement of eco-efficient concrete technologies.

Gold-mine tailings have attracted increasing interest as alternative constituents in cement-based materials, yet their use in structural concrete remains limited by the lack of multivariable approaches capable of capturing the interaction between tailing fractions with different functional roles. In this study, a tailing-derived fine aggregate and a fine tailing sludge from the Cisneros Project (Santo Domingo, Antioquia, Colombia) were jointly incorporated into structural concrete and evaluated through a response surface methodology based on a central composite design. The tailings were characterized by physical, chemical, mineralogical, and morphological analyses, while concrete mixtures proportioned according to ACI 211 were assessed in terms of 28-day compressive strength. The statistical model revealed a significant quadratic response and a strong interaction between both incorporation variables. The most favorable strength region, based solely on 28-day compressive strength, was identified at sludge contents below 20% and tailing aggregate replacement below 90%, with the latter interpreted as a preliminary mechanical threshold rather than as a practical recommendation for field application. Higher incorporation levels led to strength losses associated with the increasing fineness of the system and greater water demand. This study demonstrates that the performance of tailing-modified structural concrete depends on the coordinated dosage of fractions with distinct roles and provides preliminary mechanical incorporation limits based solely on 28-day compressive strength. Since durability and environmental safety tests, including heavy metal/cyanide leaching, permeability, shrinkage, and chemical resistance, were not conducted, these limits should not be interpreted as definitive recommendations for long-term structural application.