Electrostatic atomization minimum quantity lubrication (EMQL) technology has been developed to address the need for environmentally friendly, efficient, and low-damage grinding of challenging titanium alloy materials. EMQL leverages multiple physical fields to achieve precise atomization of micro-lubricants, enabling effective lubrication in high temperature, high pressure, and high-speed grinding environments through the use of electric traction. Notably, the applied electric field not only enhances atomization and lubrication capabilities of micro-lubricants but also significantly impacts heat transfer within the grinding zone. In order to explore the influence mechanism of external electric field on spatial heat transfer, this paper first comparatively analyzes the grinding heat under dry grinding, MQL, and EMQL conditions and explores the intensity of the effect of external electric field on the heat transfer behavior in the grinding zone. Furthermore, the COMSOL numerical calculation platform was used to establish an electric field-enhanced (EHD) heat transfer model, clarifying charged particles’ migration rules between poles. By considering the electroviscous effect, the study reveals the evolution of heat transfer structures in the presence of an electric field and its impact on heat transfer mechanisms.

Since droplet collision with walls has become a research hotspot, scholars have conducted a large number of studies on the dynamic behavior of electrically neutral droplets colliding with dry walls. However, with the rapid development of electrostatic spray technology, there is an increasingly urgent need to study the dynamic process of collision between charged droplets and walls. In this paper, considering the actual working conditions of electrostatic spray, an electric field model is introduced based on the two-phase flow field. Through the coupling of a multiphase flow field and electric field and a multiphysics field, the dynamic numerical calculation method is used to explore the collision electrodynamic behavior of charged droplets and liquid film. The dynamic evolution process of the formation and development of the liquid crown in the collision zone was clarified, and the critical velocity and critical Weber number of the rebound, spreading, and splashing of charged droplets were tracked. The distribution characteristics of electrostatic field, pressure field, and velocity field under different working conditions are analyzed, and the dynamic mechanism of the charged droplet collision liquid film under multi-physics coupling is revealed based on the electro-viscous effect. It is confirmed that the external electric field can increase the critical velocity of droplet splashing and fragmentation and promote the spreading and fusion behavior of droplets and liquid films. The influence of the impact angle of charged droplets on the collision behavior was further explored. It was found that the charged droplets not only have a smaller critical angle for fragmentation and splashing, but also have a faster settling and fusion speed.

SiC/Al composites are widely used in aerospace and other fields due to their excellent mechanical properties. For large-concentration composites, due to the extremely high proportion of SiC and the unstable interface between the two phases, the SiC particles are broken and detached during the processing, which makes the surface quality of the workpiece insufficient to meet the service requirements. Electrically assisted cutting technology is expected to break through this technical bottleneck. This paper investigates the surface quality of high-concentration SiC/Al grinding with electroassisted biolubricant MQL. The surface morphology after processing is observed. Firstly, by comparing the traditional grinding and electrically assisted grinding conditions, it is found that the fundamental reason for the improvement in the grinding surface quality using a pulse current is the improvement in the Al plasticity. Secondly, based on the thermal effect and non-thermal effect of the pulse current, the influence of the electrical parameters (current, duty cycle and frequency) on the machining indication quality is discussed. It is found that when the current and duty cycle increase, the machining surface quality will also increase, while the frequency change has little effect on the surface quality. Finally, friction and wear experiments are carried out on the grinding surface under different working conditions to explore the friction and wear characteristics of the surface of the workpiece. The results show that the pulse current can significantly improve the wear resistance of the grinding surface.