In this study, the effects of ball milling (BM) technique and carbon nanotube (CNT) content on the thermal and mechanical properties of hybrid reinforced composites were investigated. The composites were prepared using glass fiber (GF), novolac resin (No), and CNTs with different wt% (1, 2, and, 4). Various milling times were used to optimize the entanglement/agglomeration of CNTs in the polymer matrix and subsequently enhance the final thermal and mechanical properties. Through precise investigations, it was found that the nanocomposite with 2 wt% CNT reinforcement, subjected to 2 h of BM, exhibited remarkable enhancements in key properties. The tensile strength was significantly improved to 45.6 MPa, while the elastic modulus reached 3.419 GPa. Hardness was measured at 96 HRM, and thermal conductivity was enhanced to 0.463 W/mK. Moreover, this sample demonstrated a weight loss that was 43.65% lower compared to the sample reinforced with 1 wt% CNT and subjected to 1 h of BM. Overall, this study highlights the importance of optimizing the milling time and CNT content in the preparation of polymer nanocomposites, and it provides valuable insights for the development of advanced materials with superior performance in various applications.

Novolac matrix composites are crucial due to their exceptional resistance to heat, chemicals, and mechanical stress. These advanced materials find applications in aerospace, electronics, and automotive industries, providing high-performance solutions for components requiring superior durability and reliability. In this context, the microstructure, thermal, phase, and mechanical properties of the composites obtained as a result of the recycling-oriented reinforcement of the waste candle-soot (CS) reinforcement at the rate of 1 wt% to the pure novolac (PN) and shaping with the hot press method were examined in detail at first time in the literature. While microstructural properties and fracture mechanisms were investigated by scanning electron microscopy (SEM), thermal properties were investigated by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results obtained provided critical findings as the composite hardness, tensile strength, and flexural strength values were 3.28, 2.47, and 3.21 times higher than PN, respectively. CS-reinforced novolac composites made a significant contribution to the literature by introducing a novel and eco-friendly approach to enhance material properties. Their use as a filler material provided insights into sustainable novolac composites, offering potential applications in various industries, such as electronics and aerospace, with improved mechanical and thermal properties.

At particle-level engineering, this study mainly focused on the issues of microstructural heterogeneity and the high oxidation susceptibility of Cu-Al-Ni shape memory alloys (SMAs) suitable for high-temperature actuation. Initial powders of Cu (82–83 wt.%) and Al (14–15 wt.%) were first milled mechanically and the Cu-Al particles were modified using an electroless Nickel (Ni) coating process to achieve a controlled Ni enrichment of 4–5 wt.%. The SEM-EDS, XRD, and TGA findings reveal that the cryogenic milling effectively reforms dendritic Cu and spherical Al particles into a refined composite structure. This process resulted in particle size reduction from 40–70 µm to 5–20 µm, and apparent density values increased from 3.45 g·cm⁻³ to 4.10 g·cm⁻³. Microstructural investigations showed that the continuous Ni layer, without generating unwanted intermetallic phases, was obtained with the help of an electroless coating process. In addition, it was confirmed that the crystallite size decreased from 52.10 nm to 41.71 nm. Additionally, the oxidation of nickel-coated and cryogenically milled powders occurred at temperatures above 350 °C owing to the formation of a protective surface layer. In other words, these powders exhibited higher thermal stability. Consequently, this dual processing procedure represents a very useful method for changing particle shape and interfacial composition. These combined methods can help to create a powder structure with a composition optimum for the making of high-performance Cu-Al-Ni SMAs.