For aluminum alloys, grain refinement is one of the effective methods for improving both strength and ductility. However, the refining effect of Al-Ti-B master alloy refiners deteriorates due to the agglomeration and sinking of the second phase particles. In this paper, the effects of rare earth type, rare earth content, and holding time on the microstructure and properties of Al-5Ti-B + RE/6111 were investigated by orthogonal experiment. It was shown that the addition of rare earth promoted the transformation of the β-Al₅FeSi phase to anα-Al₁₅(Mn,Fe)₃Si₂ phase, while the segregation of rare earth made it difficult for TiB₂ to aggregate and inhibited the growth of TiAl₃, resulting in more particles becoming effective nucleation substrates. The Al-5Ti-B + Ce master alloy developed based on orthogonal experiment improved the refinement recession problem well and improved the comprehensive mechanical properties of 6111 aluminum alloy. It was found that the addition of Al-5Ti-B + 0.1Ce, which had an ultimate tensile strength of 240.4 ± 2.2 MPa, successfully reduced the grain size by 73.8% and improved elongation by 37.8% compared to the base alloy. There search is of great significance for the preparation and application of high-performance rare earth 6111 aluminum alloy.

The typical microstructure and mechanical properties of twin-roll cast (TRC) 2139 aluminum alloy were investigated and compared with mold casting (MC) 2139 alloy. This work pioneers the application of TRC to produce 2139 Al-Cu-Mg alloy, a material that is challenging for rapid solidification. The TRC process resulted in a denser dendritic structure, with the composition of intermetallic compounds, primarily Al₂Cu and Al₂CuMg, remaining largely stable throughout the casting process. After solution treatment, the recrystallized grains in the MC sheets were uniformly distributed, while the TRC sheets exhibited a more localized and refined recrystallized microstructure, particularly within coarse second-phase regions. Following heat treatments, the TRC sheets showed a significant increase in the Ω phase after T6, with a slight growth in size and a uniform distribution, while the Ω phase in T8 showed an increased density and smaller size, which diffused evenly across the material. The TRC process uniquely refines the microstructure and enhances Ω phase precipitation, yielding a 10%+ improvement in strength and ductility over conventional casting. The mechanical properties of the TRC sheets improved significantly: tensile and yield strengths increased by over 10% after T6, compared to MC sheets, with elongation slightly higher in TRC. T8 treatment further enhanced the mechanical properties of the TRC sheets, achieving an improvement in strength with only a minor trade-off in elongation. This establishes TRC as a superior industrial route for high-performance aluminum sheets, offering a promising industrial route, delivering substantial improvements in both strength and ductility over conventional casting methods.