Traditional PID control faces challenges in addressing parameter uncertainty and nonlinearity in active suspension electrohydraulic servo actuators, leading to suboptimal performance. To address these challenges, a fractional-order PID (FOPID) controller optimization method based on the Multi-Strategy Improved Beluga Whale Optimization (MSIBWO) algorithm is proposed. Simulation results in MATLAB/Simulink demonstrate that the MSIBWO-FOPID controller significantly outperforms traditional PID and BWO-FOPID controllers in force tracking and robustness. For step input, the rise time and the root mean square error(RMSE) are reduced by 66.7 and 70.3 , respectively, compared to BWO-FOPID. For sine inputs, the system achieves better disturbance rejection and higher precision. Using a half-car model, the MSIBWO-FOPID controller improves ride comfort significantly. Under random road excitation, the RMSE values of the vehicle body’s vertical acceleration and pitch angle acceleration are reduced by 51.7 and 13.1 , respectively, compared to passive suspension, outperforming both PID and BWO-FOPID controllers.
Aiming at the problems of complex control processes, strong model dependence, and difficult engineering application when the existing active suspension control strategy is applied to multi-axle vehicles, an active suspension control strategy based on the inverse position solution of a parallel mechanism is proposed. First, the active suspension of the three-axle emergency rescue vehicle is grouped and interconnected within the group, and it is equivalently constructed into a 3-DOF parallel mechanism. Then, the displacement of each equivalent suspension actuating hydraulic cylinder is calculated by using the method of the inverse position solution of a parallel mechanism, and then the equivalent actuating hydraulic cylinder is reversely driven according to the displacement, thereby realizing the effective control of the attitude of the vehicle body. To verify the effectiveness of the proposed control strategy, a three-axis vehicle experimental platform integrating active suspension and hydro-pneumatic suspension was built, and a pulse road experiment and gravel pavement experiment were carried out and compared with hydro-pneumatic suspension. Both types of road experimental results show that compared to hydro-pneumatic suspension, the active suspension control strategy based on the inverse position solution of a parallel mechanism proposed in this paper exhibits different degrees of advantages in reducing the peak values of the vehicle vertical displacement, pitch angle, and roll angle changes, as well as suppressing various vibration accelerations, significantly improving the vehicle’s driving smoothness and handling stability.