The recycling of spent lithium-ion batteries (LIBs) has attracted great attention, mainly because of its significant impact on resource recycling and environmental protection. Currently, the processes involved in recovering valuable metals from spent LIBs have shown remarkable progress, but little attention has been paid to the effective separation of spent cathode and anode materials. Significantly, it not only can reduce the difficulty in the subsequent processing of spent cathode materials, but also contribute to the recovery of graphite. Considering the difference in their chemical properties on the surface, flotation is an effective method to separate materials, owing to its low-cost and eco-friendly characteristics. In this paper, the chemical principles of flotation separation for spent cathodes and materials from spent LIBs is summarized first. Then, the research progress in flotation separation of various spent cathode materials (LiCoO₂, LiNi_xCo_yMn_zO₂, and LiFePO₄) and graphite is summarized. Given this, the work is expected to offer the significant reviews and insights about the flotation separation for high-value recycling of spent LIBs.

The booming new energy industry has fueled a surge in global lithium demand, with the annual demand for lithium carbonate (Li₂CO₃) equivalent (LCE) projected to reach 11.2 million tons by 2050. As a key raw material for lithium extraction, spodumene generates approximately 10–15 tons of lithium slag per ton of lithium carbonate (Li₂CO₃) produced. However, the comprehensive utilization rate of lithium slag in China remains below 30%, and most of it is disposed of through landfilling, posing soil pollution risks. This review summarizes the main lithium extraction processes from spodumene: the sulfuric acid method (with a lithium recovery rate of over 96% but high acid consumption); alkali processes (achieving 96%–99% lithium recovery and featuring low equipment corrosion, yet with untested applicability to low-grade ores); salt roasting (simplifying purification processes but only achieving ~60% sulfate recovery); and chlorination roasting (with a lithium recovery rate of over 95% but requiring strict safety controls). Additionally, this review covers the resource utilization of lithium slag: 8–10 million tons of gypsum can be recovered annually (filling 16%–20% of China’s industrial by-product gypsum supply gap); the silica–alumina micro-powder can enhance concrete strength and reduce glass fiber production costs; and over 94% of tantalum (Ta) and niobium (Nb) can be recovered from fine tantalite concentrate slag. Key research gaps and future development directions are also identified to support the low-carbon development of the lithium industry.

The flocculation-based purification of quarry wastewater continues to pose a significant challenge in mineral processing and environmental engineering, primarily due to persistent turbidity issues and inefficient floc settling behaviour. In this study, we systematically investigate the synergistic effects of organic and inorganic flocculants to reduce turbidity and improve floc settling performance. Through a series of optimised experiments using polyaluminium chloride as an inorganic flocculant, polyacrylamide as an organic flocculant, and calcium oxide as a pH regulator agent, the treatment efficiency was evaluated. Under the optimal conditions with 200 g/m³ CaO as the regulator agent and 2.5 g/m³ PAC and 12 g/m³ PAM as flocculants, the residual turbidity was reduced to 97.30 NTU, meeting stringent industrial discharge standards and enabling zero-discharge water reuse. Zeta potential measurements, optical microscopy, and DLVO theory collectively elucidated the interfacial interactions between flocculants and mineral particles, with zeta potential revealing electrostatic effects, microscopy visualising aggregation patterns, and DLVO theory modelling revealing colloidal stability, thereby mechanistically explaining the enhanced aggregation behaviour.

Against the global drive for energy conservation and emission reduction, lithium-ion batteries (LIBs) have witnessed increasingly widespread adoption across diverse sectors, thereby generating an urgent imperative for the efficient recycling of electrodes from spent LIBs. This paper presents a comprehensive review of recent research progress in this domain. It begins by elucidating the fundamental architecture of LIBs and the key physicochemical characteristics of their electrode materials, followed by a critical analysis of the major technical bottlenecks inherent in current recycling processes. While conventional separation techniques are briefly discussed, the primary emphasis is placed on reviewing deep learning-based visual inspection systems, with particular attention to YOLOv8-based approaches reported in the literature. Finally, future development trajectories are delineated, and pivotal research directions including the optimization of multi-technology integration and the expansion of training dataset scale and diversity are proposed to facilitate the large-scale, standardized industrial implementation of electrode recycling technologies.