This study investigates the reutilization of polylactic acid (PLA) waste generated by 3D printing through its transformation into electrospun membranes with tunable morphological, surface, thermal, and filtration properties. Polymer solutions containing 5–10 wt % recycled PLA were prepared in a dichloromethane/dimethylformamide system and characterized in terms of viscosity and electrical conductivity. Increasing PLA concentration raised solution viscosity (41.87–339.83 mPa·s) and reduced conductivity (7.63–1.63 µS·cm⁻¹), promoting the formation of bead-free fibers with larger diameters (0.221–1.213 µm) and enhanced hydrophobicity (contact angles 112.34–124.38°). FTIR confirmed preservation of the polymer chemical structure after recycling and electrospinning, while DSC revealed reduced crystallinity in the fibrous membranes. Exploratory correlation analysis indicated consistent associations between solution properties, fiber morphology, and wettability. Increasing the number of electrospun layers (1–3) generated denser networks with reduced pore size and improved particle retention. Filtration tests conducted under controlled airflow conditions (85 L min⁻¹, 1 cm s⁻¹ frontal velocity, 50 cm² effective area) showed removal efficiencies above 90% for PM2.5 and PM5, while PM1 capture improved with increasing membrane thickness. Quality factor analysis highlighted the trade-off between filtration efficiency and pressure drop, identifying intermediate multilayer configurations as providing a favorable balance. These findings demonstrate that electrospinning offers an effective strategy for converting recycled PLA into structurally tunable membranes with adjustable filtration performance, supporting sustainable valorization of additive manufacturing waste.

In this study, poly-DL-lactic acid (PDLLA) was synthesized via ring-opening polymerization (ROP) to develop a biomedical scaffold for tissue engineering. A rotary evaporator with a two-stage vacuum pump under an inert atmosphere and constant stirring was used. A factorial design with three factors (oligomerization time, ROP time, and catalyst concentration) at two levels was applied. Polymers were characterized by FTIR, capillary viscometry, ¹H-NMR, DSC, and TGA. The kinetic study revealed a first-order model, indicating that the polymerization rate depends linearly on monomer concentration. The activation energy (70.5 kJ/mol) suggests a moderate energy requirement, consistent with ring-opening polymerization, while the high pre-exponential factor (6.93 × 10⁶ min⁻¹) reflects a significant frequency of molecular collisions. The scaffold was fabricated via extrusion and 3D printing, and its morphology, porosity, mechanical properties, and contact angle were studied. The highest molecular weight PDLLA was obtained with 6 h of oligomerization, 4 h of ROP, and 1% catalyst concentration. The samples exhibited thermal stability below 40 °C, while the scaffold reached 71.6% porosity, an 85.97° contact angle, and a compressive strength of 4.24 MPa with an elastic modulus of 51.7 MPa. These findings demonstrate the scaffold’s potential for biomedical applications.