In this work, the effect of doubly functionalized montmorillonite (MMT) on the structure, morphology, thermal, and tribological characteristics of the resulting polystyrene (PS) nanocomposites was investigated. The modification of the MMT was performed using a cationic surfactant and an anionic surfactant or a silane coupling agent to increase the compatibility with PS matrix. The polystyrene/organo-montmorillonite (PS/OMMT) nanocomposite particles were prepared by soap-free emulsion polymerization. The OMMT was studied using Fourier-transform infrared (FTIR), X-ray diffraction (XRD), and thermogravimetric analysis (TGA). The structural and morphological changes of PS/OMMT nanocomposites were further characterized by dynamic light scattering (DLS), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The thermal stability of all the PS/OMMT nanocomposites was higher than that of the pure PS. The anti-wear properties of the polyalphaolefin (PAO) were significantly improved due to the introduction of the PS/OMMT nanocomposite particles. The nanocomposites prepared by a cationic surfactant and a silane coupling agent exhibited the best thermal stability and tribological performance. Our results provide the valuable insights needed to guide the design of lubrication and friction reducing materials.

Polystyrene-organo-montmorillonite (PS-OMMT) nanocomposite particles were prepared via emulsion polymerization of styrene in the presence of montmorillonite modified with an anionic surfactant, sodium lauryl sulfonate (SLS), and its tribological properties as an additive to polyalphaolefin (PAO) were tested. The results of Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) showed that SLS molecules resided in the montmorillonite (MMT) interlayer space. The effects of OMMT on the morphology and properties of the nanocomposites were also investigated. Gel permeation chromatography (GPC) and dynamic light scattering (DLS) demonstrate that the presence of OMMT can effectively reduce the average molecular weight and average particle size of PS. XRD and transmission electron microscopy (TEM) of the PS-OMMT nanocomposites indicate that exfoliated and intercalated structures form and that the MMT layers either are partly embedded inside the PS particles or remain on their surface. Compared with pure PS, the PS-OMMT nanocomposites possessed higher stability to thermal decomposition and higher glass transition temperatures. Adding nanocomposite particles reduces the friction coefficient, and thus, the antiwear properties of the PAO are significantly improved. The PS-OMMT-3 (3 wt % of OMMT based on styrene) particles have the best tribological performance and maintained a stable, very low coefficient of friction of 0.09.

The objective of this study was to investigate the effect of three different treatments on the morphology, microstructure, and the thermal characteristics of a montmorillonite (Mt) sample, by using hydrochloric acid (HCl), tributyl tetradecyl phosphonium chloride (TTPC) surfactant, and γ-methacryloxypropyltrimethoxysilane (γ-MPS). The resultant nanofillers were characterized by Fourier transform infrared (FTIR), X-ray diffraction (XRD), transmission electron microscopy (TEM), nitrogen adsorption–desorption analysis, X-ray fluorescence spectrometry (XRF), and thermogravimetric analysis (TGA). The results showed that the amount of chemical grafting of the γ-MPS was increased after the acid treatment, whereas the amount of intercalation of the TTPC surfactant was decreased. The preintercalation of TTPC or silylation of γ-MPS, for the Mt sample, had a certain hindrance effect on its subsequent silylation or intercalation treatments. Furthermore, the effect of four different nanofillers on the thermal stability properties of the polystyrene (PS) matrix were also investigated. The results showed an increase in thermal stability for the triple-functionalized Mt, compared with the double-functionalized samples. The onset decomposition temperatures and the maximum mass loss temperatures of the PS nanocomposites were increased by 27 °C and 32 °C, respectively, by the incorporation of triple-modified Mt, as a result of the good exfoliation and dispersion of the nanolayers, more favorable polymer–nanofiller interaction, as well as the formation of a more remarkable tortuous pathway in the continuous matrix.