Although several studies have reported that the addition of bamboo charcoal (BC) to polylactide (PLA) enhances the properties of PLA, to date, no study has been reported on the fabrication of ultrafine BC/poly(L-lactide) (PLLA) webs via electrospinning. Therefore, ultrafine fiber webs of PLLA and BC/PLLA were prepared using PLLA and BC/PLLA raw fibers via a novel laser electrospinning method. Ultrafine PLLA and BC/PLLA fibers with average diameters of approximately 1 μm and coefficients of variation of 13–23 and 20–46% were obtained. Via wide-angle X-ray diffraction (WAXD) analysis, highly oriented crystals were detected in the raw fibers; however, WAXD patterns of both PLLA and BC/PLLA webs implied an amorphous structure of PLLA. Polarizing microscopy images revealed that the webs comprised ultrafine fibers with uniform diameters and wide variations in birefringence. Temperature-modulated differential scanning calorimetry measurements indicated that the degree of order of the crystals in the fibers was lower and the molecules in the fibers had higher mobilities than those in the raw fibers. Transmittance of BC/PLLA webs with an area density of 2.6 mg/cm² suggested that the addition of BC improved UV-shielding efficiencies.

High-speed melt spinning of polylactide (PLA) was conducted and the structure and multiple melting behavior of the as-spun fibers were investigated. In the analysis of temperature modulated differential scanning calorimetry (TMDSC) thermograms for the as-spun PLA fibers taken-up at 1 and 6 km/min, the peaks around the melting temperature region in the reversing heat flow (RHF) and nonreversing heat flow (NRHF) curves were mainly separated into (1) a pair of an endothermic peak (Peak L) in RHF and an exothermic peak (Peak R) in NRHF in a low temperature region, (2) an endothermic peak (Peak M) both in RHF and NRHF (only in RHF for PLA fiber spun at the low-speed) in an intermediate temperature region, and (3) an endothermic peak (Peak H) both in RHF and NRHF in a higher temperature region. Wide-angle X-ray diffraction (WAXD) measurements were conducted during the heating process of the as-spun fibers cut into powders. In the case of fibers obtained at 1 km/min, disordered crystals, i.e. α′-form crystals, were formed through cold crystallization followed by a disorder-to-order phase transition, i.e. α′ to α crystalline modification, with partial melting of the α′ crystals around 148.5°C in the temperature range of Peaks R and L. Finally, the α form crystals melted above 169.4°C, in the temperature range of Peak H. On the other hand, the PLA crystals generated by the orientation-induced crystallization during the spinning process at a spinning velocity of 6 km/min did not show a WAXD profile of perfect α form crystals but showed an intermediate structure having lattice spacings between the α′ and α forms. Such intermediate crystals did not transformed into α form crystals during the heating process.

In recent years drug-loaded nanofibers prepared using solution electrospinning methods have been actively studied. However, there are a number of problems connected to their solution electrospinning with respect to medical applications because of the hazards associated with the residual solvents. To avoid the use of solvents in this study we prepared and evaluated drug-loaded polylactide (PLA) fiber webs using a laser-electrospinning (LES) type of a melt electrospinning process. The structures and properties of the obtained drug-loaded PLA fiber webs were evaluated by scanning electron microscopy, fluorescence microscopy, wide-angle X-ray diffraction and UV–vis spectrometry. As shown by the various characterization techniques, we employed LES to prepare PLA nanofiber webs with average fiber diameters of 4.21 and 0.67 μm. Additionally, the webs were loaded with argatroban, a thrombin inhibitor, resulting in amorphous structures for both the argatroban and the PLA matrix. An in-vitro investigation of the drug release behavior of the webs revealed that higher release rates occurred for the fiber samples with the small fiber diameters, particularly in comparison with melt spun fibers with an average diameter of 150 μm. Overall, we expect that the herein described drug-loaded PLA nanofiber webs can be applied as medical materials with drug delivery system functions.

The laser-assisted melt electrospinning (LES) method was utilized for the preparation of poly(L-lactide-co-ε-caprolactone) (PLCL) fibers. During the process, a carbon dioxide laser was irradiated, and voltage was applied to the raw fiber of PLCL. In situ observation of fiber formation behavior revealed that only a single jet was formed from the swelling region under the conditions of low laser power and applied voltage and feeding rate, whereas multiple jets and shots were produced with increases in these parameters. The formation of multiple jets resulted in the preparation of thinner fibers, and under the optimum condition, an average fiber diameter of 0.77 μm and its coefficient of variation of 17% was achieved without the formation of shots. The estimation of tension and stress profiles in the spin-line was also carried out based on the result of in situ observation and the consideration that the forces originated from surface tension, electricity, air friction, and inertia. The higher peak values of tension and stress appearing near the apex of the swelling region corresponded to the formation of thinner fibers for the condition of single-jet ejection. Analyses of the molecular orientation and crystallization of as-spun fibers revealed the formation of a wide variation of higher order structure depending on the spinning conditions.

Melt-electrospinning is an eco-friendly method for producing ultra-fine fibers without using any solvent. We prepared webs of poly(ethylene terephthalate) (PET) through melt-electrospinning using CO₂ laser irradiation for heating. The PET webs comprised ultra-fine fibers of uniform diameter (average fiber diameter = 1.66 μm, coefficient of variation = 19%). The co-existence of fibers with high and low molecular orientation was confirmed through birefringence measurements. Although the level of high orientation corresponded to that of commercial highly oriented yarn, crystalline diffraction was not observed in the wide-angle X-ray diffraction (WAXD) analysis of the webs. The crystallinity of the webs was estimated using differential scanning calorimetry (DSC). The fibers with higher birefringence did not exhibit any cold crystallization peak. After annealing the web at 116 °C for 5 min, a further increase in the birefringence of the fibers with higher orientation was observed. The WAXD results revealed that the annealed webs showed crystalline diffraction peaks with the orientation of the c-axis along the fiber axis. In summary, the formation of fibers with a unique non-crystalline structure with extremely high orientation was confirmed.

In this work, laser-heated electrospinning (LES) process using carbon dioxide laser was explored as an eco-friendly method for producing ultrafine fibers. To enhance the thinning of fibers and the formation of fiber structure, planar or equibiaxial stretching and subsequent annealing processes were applied to poly(ethylene terephthalate) (PET) fiber webs prepared by LES. The structure and properties of the obtained webs were investigated. Ultrafine fiber webs with an average diameter of approximately 1 μm and a coefficient of variation of 20–25% were obtained when the stretch ratios in the MD (machine direction) × TD (transverse direction) were 3 × 1 and 3 × 3 for the planar and equibiaxial stretching, respectively. In the wide-angle X-ray diffraction analysis of the web samples, preferential orientation of crystalline c-axis were confirmed along the MD for planar stretching and only along the web plane for equibiaxial stretching, which was in contrast to the stretching of film samples, where additional preferential orientation of benzene ring along the film plane proceeded. The results obtained suggest that PET fiber webs fabricated through LES and subsequent planar or biaxial stretching processes have potential for a wide variety of applications, such as packaging and battery separator materials.