Polyphenylene sulfide (PPS) is a high-performance semi-crystalline thermoplastic polymer that is widely used in the automotive, electronics, and aerospace industries, as well as other fields. However, PPS introduces several challenges in fused deposition modeling owing to its inherent properties of crystallization and thermal crosslinking. The present study demonstrates the effects of the thermal processing and heat treatment conditions on the accuracy and mechanical properties of PPS samples three-dimensionally printed through fused deposition modeling. By measuring the degree of crystallinity and thermal crosslinking of three-dimensionally printed PPS samples, we found that the thermal history affects the three-dimensionally printed PPS properties. Results show that the accuracy of three-dimensionally printed PPS samples can be improved by means of air-forced cooling in fused deposition modeling. The balance between mechanical strength and ductility was regulated by altering the heat treatment conditions. This approach is applicable to eliminating the warpage of semi-crystalline polymer in three-dimensional printing (not only for PPS) and provides a method of improving the mechanical properties of three-dimensionally printed PPS samples.

Biodegradable stents offer the potential to reduce the in-stent restenosis by providing support long enough for the vessel to heal. The polylactic acid (PLA) vascular stents with negative Poisson’s ratio (NPR) structure were manufactured by fused deposition modeling (FDM) 3D printing in this study. The effects of stent diameter, wall thickness and geometric parameters of arrowhead NPR structure on radial compressive property of 3D-printed PLA vascular stent were studied. The results showed that the decrease of stent diameter, the increase of wall thickness and the increase of the surface coverage could enhance the radial force (per unit length) of PLA stent. The radial and longitudinal size of PLA stent with NPR structure decreased simultaneously when the stent was crimped under deformation temperature. The PLA stent could expand in both radial and longitudinal direction under recovery temperature. When the deformation temperature and recovery temperature were both 65 °C, the diameter recovery ratio of stent was more than 95% and the maximum could reach 98%. The length recovery ratio was above 97%. This indicated the feasibility of utilizing the shape memory effect (SME) of PLA to realize the expansion of 3D-printed PLA vascular stent under temperature excitation.

Fused deposition modeling 3D printing has become the most widely used additive manufacturing technology because of its low manufacturing cost and simple manufacturing process. However, the mechanical properties of the 3D printing parts are not satisfactory. Certain pressure and ultrasonic vibration were applied to 3D printed samples to study the effect on the mechanical properties of 3D printed non-crystalline and semi-crystalline polymers. The tensile strength of the semi-crystalline polymer polylactic acid was increased by 22.83% and the bending strength was increased by 49.05%, which were almost twice the percentage increase in the tensile strength and five times the percentage increase in the bending strength of the non-crystalline polymer acrylonitrile butadiene styrene with ultrasonic strengthening. The dynamic mechanical properties of the non-crystalline and semi-crystalline polymers were both improved after ultrasonic enhancement. Employing ultrasonic energy can significantly improve the mechanical properties of samples without modifying the 3D printed material or adjusting the forming process parameters.