3D printing has attracted a lot of attention in recent years. Over the past three decades, various 3D printing technologies have been developed including photopolymerization-based, materials extrusion-based, sheet lamination-based, binder jetting-based, power bed fusion-based and direct energy deposition-based processes. 3D printing offers unparalleled flexibility and simplicity in the fabrication of highly complex 3D objects. Tactile sensors that emulate human tactile perceptions are used to translate mechanical signals such as force, pressure, strain, shear, torsion, bend, vibration, etc. into electrical signals and play a crucial role toward the realization of wearable electronics and electronic skin. To date, many types of 3D printing technologies have been applied in the manufacturing of various types of tactile sensors including piezoresistive, capacitive and piezoelectric sensors. This review attempts to summarize the current state-of-the-art 3D printing technologies and their applications in tactile sensors for wearable electronics and electronic skin. The applications are categorized into five aspects: 3D-printed molds for microstructuring substrate, electrodes and sensing element; 3D-printed flexible sensor substrate and sensor body for tactile sensors; 3D-printed sensing element; 3D-printed flexible and stretchable electrodes for tactile sensors; and fully 3D-printed tactile sensors. Latest advances in the fabrication of tactile sensors by 3D printing are reviewed and the advantages and limitations of various 3D printing technologies and printable materials are discussed. Finally, future development of 3D-printed tactile sensors is discussed.

LiFePO₄ (LFP) is a promising cathode material for lithium-ion batteries. In this study, low temperature direct writing (LTDW)-based 3D printing was used to fabricate three-dimensional (3D) LFP electrodes for the first time. LFP inks were deposited into a low temperature chamber and solidified to maintain the shape and mechanical integrity of the printed features. The printed LFP electrodes were then freeze-dried to remove the solvents so that highly-porous architectures in the electrodes were obtained. LFP inks capable of freezing at low temperature was developed by adding 1,4 dioxane as a freezing agent. The rheological behavior of the prepared LFP inks was measured and appropriate compositions and ratios were selected. A LTDW machine was developed to print the electrodes. The printing parameters were optimized and the printing accuracy was characterized. Results showed that LTDW can effectively maintain the shape and mechanical integrity during the printing process. The microstructure, pore size and distribution of the printed LFP electrodes was characterized. In comparison with conventional room temperature direct ink writing process, improved pore volume and porosity can be obtained using the LTDW process. The electrochemical performance of LTDW-fabricated LFP electrodes and conventional roller-coated electrodes were conducted and compared. Results showed that the porous structure that existed in the printed electrodes can greatly improve the rate performance of LFP electrodes.

Selective laser melting (SLM) was successfully applied to fabricate strong and ductile reduced activation ferritic/martensitic (RAFM) steel by introducing heterogeneous multi-/bimodal microstructure. The SLM-built RAFM steel exhibited an excellent combination of strength and ductility (i.e. yield strength of 1053 ± 4.7 MPa and elongation of 16.9 ± 0.4%), well surpassing the previously reported counterparts. The superior strength was expected from the refined grains and lath martensites, and the high ductility was associated with the improved dislocation-controlled strain hardening capability. This work provides a basis for developing high-performance RAFM steel by microstructural design via SLM. GRAPHICAL ABSTRACT Impact Statement A new strategy, refers to heterogeneous multi-/bimodal microstructure, is proposed to develop strong and ductile RAFM steel via SLM and the achieved superior mechanical properties overcome the classic strength-ductility trade-off.

Low-temperature deposition manufacturing (LTDM) is a technology that combines material extrusion-based 3D printing and thermally induced phase separation (TIPS) into one process. With this feature, both the merits of 3D printing and TIPS can be incorporated including complex geometries with tailorable ordered macroporous features facilitated by 3D printing and microporous/nanoporous features endowed by TIPS. These macroporous/microporous/nanoporous combined structures are important to some important applications such as tissue engineering scaffolds, porous electrodes for electrochemical energy storage, purification, and filtering applications. However, the unique advantages and potential applications of LTDM have not been fully recognized and exploited yet. In this review, we will discuss the origin, principle, advantages, processes, and machine setup of LTDM technology with an emphasis on its unique advantages in fabricating porous materials. Then, current applications of LTDM including porous tissue engineering scaffolds and emerging porous electrodes for electrochemical storage will be described. The versatility of LTDM including its capability of processing a wide range of materials, multimaterial and gradient structures, and core-shell structures will be introduced. Finally, we will conclude with a perspective and outlook on the future development and applications of LTDM technology.

This study investigated the effects of hot isostatic pressing (HIP) on the microstructures and mechanical properties of Ti6Al4V fabricated by electron beam melting (EBM). The differences of surface morphologies, internal defects, relative density, microstructures, textures, mechanical properties and tensile fracture between the as-built and HIPed samples were observed using various characterization methods including optical metallography microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM) and electron backscattered diffraction (EBSD) and tensile tests. It was found that the main effects of HIP on microstructures include—the increase of average grain size from 7.96 ± 1.21 μm to 11.34 ± 1.89 μm, the increase of α lamellar thickness from 0.71 ± 0.15 μm to 2.49 ± 1.29 μm and the increase of β phase ratio from 4.7% to 10.5% in terms of area fraction on the transversal section. The combinatorial effects including densification, increase of grain size, α lamellar thickness, β phase ratio, reduction of dislocation density and transformation of dislocation patterns contributed to the improvement of elongation and ductility of EBM-fabricated Ti6Al4V. Meanwhile, these effects also resulted in a slight reduction of the yield strength and UTS mainly due to the coarsening effect of HIP.