The eddy current testing (ECT) technique enables efficient and non-destructive conductivity measurement. However, conventional ECT is significantly influenced by the thickness of the material, often resulting in the arbitrary selection of excitation frequency. In addition, complex inverse calculations in the eddy current analytical model pose challenges for practical application. This paper proposes a method for measuring the conductivity of non-ferromagnetic materials based on a simplified analytical model. Firstly, the classical Dodd–Deeds analytical model is simplified based on the electromagnetic properties of materials under high-frequency conditions, resulting in a simplified model that directly relates the coil impedance phase to the material’s conductivity. Furthermore, in combination with a finite element method (FEM) analysis, a frequency selection criterion is proposed, and a corresponding measurement method is developed. This method enables direct conductivity calculation by substituting the measured coil impedance phase into the simplified model. Finally, experiments were conducted to verify the effectiveness of the proposed method. The results demonstrate that the proposed method accurately measures the conductivity of non-ferromagnetic materials over a range of 0.5–58.5 MS/m, achieving absolute and relative errors less than 1.05 MS/m and 1.83%, respectively, without requiring complex inversion calculations or multiple calibrations. This advancement in measurement principles provides a new theoretical foundation and technical pathway for developing online inspection systems and portable instrumentation.

Titanium (Ti) alloy sheets are important mechanical and structural components. However, thickness deviations may occur during the production of Ti-alloy sheets, significantly compromising product quality and structural safety. Eddy current testing (ECT) is a common method for measuring the thickness deviation of metal sheets. Nevertheless, conventional ECT methods often rely on complex calibration procedures or iterative inversion algorithms, thereby limiting their applicability. It was found that when low-frequency ECT excitation is used, such that the eddy current penetration depth exceeds three times the maximum target thickness of the Ti-alloy sheet, the tangent of the ECT coil impedance phase exhibits a linear relationship with the thickness. Based on this observation, by analyzing the low-frequency ECT response of Ti-alloys and separating the real and imaginary parts of the impedance under approximate conditions, a phase feature model was developed. The model effectively describes the linear dependence of the phase tangent on the thickness of the Ti-alloy sheet, offering a succinct characterization. The measurement method based on this model thereby allows for direct thickness calculation from the measured coil impedance without requiring master-curve calibration or iterative computation. Experiments were conducted using a custom-designed ECT coil and impedance analyzer to measure different Ti-alloy specimens. The results indicate that the measurement error was less than 3.5%. This research provides a theoretical foundation as well as a straightforward engineering solution for online, high-speed thickness measurement of Ti-alloy sheets.