This paper investigated the rheological properties of asphalt binder, asphalt mastic and asphalt mortar and the interaction between asphalt binder, mineral filler and fine aggregates. Asphalt binder, mastic and mortar can be regarded as the binding phase at different scales in asphalt concrete. Asphalt mastic is a blend of asphalt binder and mineral filler smaller than 0.075 mm while asphalt mortar consists of asphalt binder, mineral filler and fine aggregate smaller than 2.36 mm. The material compositions of mastic and mortar were determined from the commonly used asphalt mixtures. Dynamic shear rheometer was used to conduct rheological analysis on asphalt binder, mastic and mortar. The obtained test data on complex modulus and phase angle were used for the construction of rheological master curves and the investigation of asphalt-filler/aggregate interaction. Test results indicated a modulus increase of three- to five-fold with the addition of filler and a further increase of one to two orders of magnitude with cumulative addition of fine aggregates into asphalt binder. Fine aggregates resulted in a phase change for mortar at high temperatures and low frequencies. The filler had stronger physical interaction than fine aggregate with an interaction parameter of 1.8–2.8 and 1.15–1.35 respectively. Specific area could enhance asphalt-filler interaction. The mastic and mortar modulus can be well predicted based on asphalt binder modulus by using particle filling effect. Asphalt mortar had a significant modulus reinforcement and phase change and thus could be the closest subscale in terms of performance to that of asphalt mixtures. It could be a vital scale that bridges the gap between asphalt binder and asphalt mixtures in multiscale performance analysis.

This study investigated the effect of seven healing agents on crack healing ability of long-term aged asphalt and its mortar. Different healing agents including sunflower oil, aromatic oil, bitumen emulsion, and maltene-based emulsions were used. The crack healing of asphalt made use of two asphalt disk samples and healing was evaluated using direct tensile tests. For asphalt mortar, notched semi-circular samples were used. Test results indicated that the crack healing of asphalt and its mortar depended strongly on the type of healing agent. In general, asphalt healed faster than its mortar. Asphalt healing could be well improved by using oil agents, while asphalt mortar could be well healed with maltene-based emulsions. The crack healing of asphalt mortar developed rapidly followed by a steady state of increase. Initial crack healing using healing agents could be contributed by the diffusion and softening effects, which resulted in low strength recovery. Long term healing could lead to the bonding reconstitution in the cracks, which were decisive for the final strength gain. The promising healing agent should be able to achieve maximum strength recovery to resist cracking as well as a sufficient re-healing ability to deal with crack opening and closing.

Styrene butadiene rubber latex (SBR), waterborne epoxy adhesive (WE) and colloidal silica sol (SiO₂) were used to prepare modified bitumen emulsion for cold mix asphalt. The modification effects of the individual modifiers and the combination of these modifiers were investigated by using bonding strength and dynamic shear rheological property. Test results showed that the modifier dosage helped to balance the performance of modified bitumen emulsion by improving its bonding strength without compromising its rheological properties. The critical dosage at which the peak bonding strength occurred was 4%, 12% and 4% for SBR, WE and SiO₂ respectively. Improved rheological performance on the master curves was well distinguished, in particular, by increased complex modulus and reduced phase angle at the low frequency region. Abrupt changes, especially on phase angle occurred when the modifier dosage was beyond 12%. The measured ratio between bonding strength and complex shear modulus could vary ranging from 10⁻² to 10². Highly-modified bitumen emulsion with good adhesion, rheology and compatibility can be prepared by using the combination of SBR, WE and SiO₂. It is important to carefully select the type and dosage of modifier for a particular combination to optimize the performance of modified bitumen emulsion.