The corrosion behavior of Inconel 718 alloy, developed through two different methods—forging (S1) and additive manufacturing (S2)—was evaluated in a seawater environment, and the results were compared with those of Inconel 825 alloy (S3). The corrosion performance of the alloys was examined according to ISO 8044/2024, using open circuit potential (OCP), potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS), in natural seawater at 25 °C over an extended immersion period. After 5000 h of immersion, the corrosion rate (R_corr) estimated from anodic polarization tests was found to be lower for the wrought Inconel 718 alloy (1.21 µm y⁻¹) compared to the wrought 825 alloy (4.1 µm y⁻¹) and to the SLM Inconel 718 alloy (35.1 µm y⁻¹), indicating high corrosion resistance for wrought Inconel 718. A morphological analysis of the alloy’s surface conducted using scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) revealed a continuous, compact film with localized salt deposits on wrought Inconel 718 and Incoloy 825. In contrast, SLM Inconel 718 exhibited a porous, inhomogeneous film, leading to reduced protective capabilities and lower corrosion resistance. The results demonstrate that wrought Inconel 718 exhibits excellent corrosion resistance in seawater, making it a promising alloy for marine applications.

The corrosion behavior of the TiTaNbZrAg alloys with different amounts of tantalum (0%, 10% and 20%) and with distinct surface topography (smooth and rough) was investigated in phosphate buffer solution (PBS) for long-time immersion (1000 h). By this approach, we expect to bring about new insights into the influence of both the amount of Ta in the alloy composition and the surface topography on the corrosion behavior of the Ti-based alloys. The corrosion resistance was studied by Open Circuit Potential (OCP), Potentiodynamic Polarization (PP), and Electrochemical Impedance Spectroscopy (EIS). From the potentiodynamic investigations, it was observed that all types of samples showed good corrosion resistance (i.e., R_corr < 10 µm y⁻¹) and may be used successfully for medical applications. However, the samples with smooth surfaces and with a certain amount of Ta (10% and 20%) exhibit the best corrosion performance (R_corr < 1 µm y⁻¹). As regards the samples with rough surfaces, the results evidenced that they showed lower corrosion resistance (1 < R_corr < 3 µm y⁻¹), suggesting that the Ta presence does not necessarily hinder the corrosion processes. Actually, the synergetic effect of both the presence of Ta and surface roughness plays an important role in corrosion resistance.

The corrosion resistance of two cast CoCr-based alloys with different amounts of chromium and with different alloying elements in the bulk composition of the alloy was assessed. In this study, we investigated the corrosion behavior of Co21Cr8Mo7W and Co29Cr7W by open-circuit potential (OCP), potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS) in 0.1 M phosphate buffer solution (PBS) at 37 °C with long immersion times. After 1000 h of immersion, the corrosion current density (i_cor), estimated from anodic polarization tests, was lower for the Co21Cr8Mo7W (i.e., 49 nA cm⁻²) alloy compared to the Co29Cr7W alloy (180 nA cm⁻²). As regards the corrosion potential (E_cor), a greater value was observed for Co21Cr8Mo7W (i.e., −59 mV vs. Ag/AgCl) compared to Co29Cr7W (i.e., −114 mV vs. Ag/AgCl). Microstructure analysis before and after immersion revealed the formation of a more compact passive film on the Co21Cr8Mo7W alloy, suggesting superior corrosion resistance compared to Co29Cr7W. These findings suggest better corrosion resistance for the film formed on the alloy containing lower amounts of Cr and two alloying elements, Mo and W. These results are promising in terms of medical applications because they open the door to new strategies for obtaining alloys with lower chromium content and with more protective anti-corrosion properties.

The corrosion behavior of the TiTaNbZrAg alloys with different amounts of Tantalum (0 %, 10 % and 20%) and with distinct surface topography (smooth and rough) was investigated in phosphate buffer solution (PBS) for long-time immersion (1000 hours). The corrosion resistance was studied by Open circuit potential (OCP), potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS). From the potentiodynamic investigations, it was observed that all types of samples show good corrosion resistance (i.e. Rcorr < 10µm y-1) and may be used successfully for medical applications. However, the samples with smooth surface and with a certain amount of Ta (10 % and 20%) exhibit the best corrosion performance (Rcorr < 1µm y-1). As regard the samples with rough surface, the results evidenced that they show lower corrosion resistance (1< Rcorr < 3 µm y-1), suggesting that the Ta presence not necessary brings about a very good corrosion protection. Actually, the synergetic effect of both the presence of Ta and surface roughness plays an important role in corrosion behavior. Based on literature reports, we assume that the good corrosion resistance results from the good stability of the film, formed mainly from Ta2O5 and TiO2, formed on the alloy surface during immersion in PBS.

The corrosion resistance of two cast CoCr based alloys, with different amounts of chromium and with different alloying elements in the bulk composition of the alloy, was assessed. Herewith, we investigated the corrosion behavior of Co21Cr8Mo7W and Co29Cr7W by open circuit potential (OCP), potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS) in 0.1 M phosphate buffer solution (PBS) at 37°C for long time immersion. After 1000 hours of immersion, the corrosion current density (icor), estimated from anodic polarization tests, is lower for Co21Cr8Mo7W (i.e. 49 nA cm-2) alloy compared to Co29Cr7W alloy (180 nA cm-2). As regards the corrosion potential (Ecor), a nobler value was observed for Co21Cr8Mo7W (i.e. -59 mV vs. Ag/AgCl) compared to Co29Cr7W (i.e. -114 mV vs. Ag/AgCl). These findings suggest a better corrosion resistance of the film formed on the alloy containing lower amount of Cr and two alloying elements, namely Mo and W. These results are promising ones in terms of medical applications because they open new strategies in obtaining alloys with lower content of chromium and with higher protective properties against corrosion attack.