The examination of crack propagation in concrete under fatigue conditions is crucial for comprehending the mechanisms of concrete fatigue failure. Variations in aggregate types result in notable differences in the fatigue crack propagation characteristics of lightweight concrete compared to ordinary concrete. Consequently, this research focused on analyzing the locations and angles of cracks in ceramsite lightweight concrete subjected to four-point bending fatigue conditions, while accounting for different levels of fatigue loading (i.e., stress levels). Furthermore, the study aimed to clarify the influence of ceramsite size and content on the fatigue crack propagation behavior in ceramsite lightweight concrete. The results indicated that an increase in the replacement rate of 5–10 mm and 10–20 mm ceramsite led to the highest probability of fatigue cracks occurring within the range of 15–45 mm from the specimen center, reaching 41.2% and 44.7%, respectively. The crack angle exhibited an increase corresponding to an increase in the content of 5–10 mm ceramsite, with the maximum average crack angle attaining a value of 86.5°. Conversely, a decrease in the content of 10–20 mm ceramsite resulted in a reduction in the crack angle. However, 20–30 mm ceramsite did not have a significant effect on the characteristics of fatigue cracks. The level of stress predominantly influenced the path of crack propagation. At stress levels of 0.55, 0.65, and 0.75, the highest proportions of crack angles fell within the range of 75° to 80°, with values of 47.1%, 43.8%, and 53.3%, respectively. Furthermore, an increase in stress levels did not affect the location of the cracks.

Ceramsite concrete is one of the most widely used lightweight concretes at present. Although mechanical properties of ceramsite concrete have been extensively discussed, its permeability characteristics are neglected in previous studies. Considering the importance of permeability resistance to concrete, the permeability grade and residual compressive strength after permeability of ceramsite concrete are analyzed in this study. The influence of ceramsite content and size on the permeability grade and residual strength of ceramsite concrete were investigated by the orthogonal experimental method. To further understand the above influence, an improved Bayesian framework for small sample data is also established to analyze the permeability grade and residual strength. Results show that the water–binder ratio and the content of 20–30 mm ceramsite aggregates are the most and least significant influencing factors affecting the permeability characteristics, respectively. The 5–10 mm and 10–20 mm ceramsite aggregates play secondary roles. Increasing 5–10 mm and 10–20 mm ceramsite aggregates is not helpful for improving the permeability resistance of ceramsite concrete. Compared with the orthogonal method, the proposed Bayesian framework is a useful tool for revealing the effects of various factors, which can cut the time cost and provide parameter visualization for the analysis process. Results show that the permeability resistance and residual strength of ceramsite concrete are improved significantly under optimal conditions. The permeability grade and residual strength are increased 200% and 80.3%, respectively. In addition, the residual strength may be more suitable for evaluating the permeability characteristics than the permeability grade.