This paper is an overview of current understanding in the areas of composites made from biodegradable thermoplastics and wood fillers. The review finds that the composite properties depend on the type of wood filler, the choice of polymer matrix, the wood filler content, the compatibilization technique used and the processing parameters. The extent of interfacial adhesion and the filler morphology are identified as the underlying factors that control the composite properties. Future research needs are identified, including establishment of fundamental relationships between quantified interfacial adhesion and end-use properties and advanced modelling of biodegradation processes.

Polyhydroxyalkanoate (PHA) biopolymers are emerging as attractive new sustainable polymers due to their true biodegradability and highly tuneable mechanical properties. However, despite significant investments, commercialisation barriers are hindering the capacity growth of PHA. In this work, we investigated the market potential for wood plastic composites (WPCs) based on PHAs. We considered the latest global production capacity of PHAs, estimated at 66,000 tonnes/year, and examined the implications of using PHAs for WPC production on the WPC market. Results indicate that a hypothetical usage of the current global PHA production for WPC manufacture would only represent the equivalent of 4.4% of the global WPC market, which is currently experiencing a 10.5% compounded annual growth rate. An economic assessment revealed that a wood-PHA composite as a drop-in alternative WPC product could cost as little as 37% of the cost of its neat PHA counterpart. Thus, WPCs with PHA offer a means to access benefits of PHA in engineering applications at reduced costs; however, further developments are required to improve strain at failure. The successful adoption of wood-PHA composites into the market is furthermore reliant on support from public sector to encourage biodegradable products where recycling is not a ready solution.