The high-speed rotation of impellers leads to strong rotor–stator interaction, which mainly causes the pressure pulsation of centrifugal pumps. An impeller with a bionic sinusoidal tubercle trailing edge (STTE) can reduce the intensity of the rotor–stator interaction and thus reduce the pressure pulsation of the centrifugal pump. In this study, three profiles of STTE were designed based on the pectoral fin structure of humpback whales of which the influence on the pressure pulsation of centrifugal pumps was studied via experiment and numerical simulation. Results show that a reasonable design of STTE can effectively eliminate the high-frequency pressure pulsation in the rotor–stator interaction region of the centrifugal pump. The use of STTE2 and STTE3 profiles affect the amplitude reduction of pressure pulsation at the blade passing frequency (fBPF). Compared with the impeller without the STTE profile, the amplitudes of pressure pulsation with STTE2 and STTE3 profiles are decreased by 47.10% and 44.20% at the pump discharge, while the decrease, at the volute throat is 30.36% and 25.97%, respectively. Detailed flow structures inside the pump show that the STTE profile can inhibit the vortex generation at the blade trailing edge, and the local high-intensity pressure pulsation can be reasonably avoided. This study helps improve the pressure pulsation characteristic of centrifugal pumps and their operation stability.
The impeller, which is the main energy conversion component of a pump as turbine (PAT), is designed for pumping mode, and its internal flow characteristics are quite complicated even at the best efficiency point (BEP) of the turbine mode. This study aims to investigate the flow separation characteristics in a PAT impeller under the BEP condition by numerical method. The hydraulic performance and transient pressure characteristics of PAT predicted numerically were verified through experimentation. The surface friction lines and flow topological structure were applied to diagnose the flow separation at the surface of the blade. The relationship between flow topological structure and vortex in the impeller and static pressure at the blade were analyzed. Analysis results show that the backflow and open flow separation are observed significantly in the leading region and near the shroud of the trailing region of suction side. The passage vortex always appears near the spiral node. The saddle point and spiral node correspond to the peak position of adverse pressure and the lowest position between two peak values of the static pressure of the blade, respectively. The inflow conditions of blade and shape of the trailing edge significantly influence the flow separations in the impeller.
The gap seal ring is a critical component in high-speed centrifugal pumps. The leakage rate and performance of the pump are sensitive to variation in seal ring parameters. This study investigates the influence of seal ring tooth profile on the leakage flow of pump chambers. Numerical simulation and experimental tests are used to analyze the impact of four different tooth-height labyrinth seal ring structures on the pressure pulsation characteristics of pump leakage chambers. It can be concluded that the use of labyrinth seal rings can significantly reduce the pressure pulsation and leakage rate of pump chambers. For the Case 2 structure with a tooth height of 0.18 mm, the pressure pulsation in the pump chamber can be reduced by a maximum of 22.5%, and the leakage rate can be reduced by 41.1%. For the Case 3 structure with a tooth height of 0.23 mm, the pressure pulsation in the pump chamber can be reduced by a maximum of 30.3%, and the leakage rate can be reduced by 40.6%. The use of labyrinth seal rings significantly reduces the pressure pulsation intensity of the impeller surfaces, which improves the force stability of the high-speed centrifugal pump impeller. This study is helpful in providing theoretical support for the design of labyrinth seal rings in high-speed centrifugal pumps.