Due to corrosion characteristics, there are data scarcity and uneven distribution in corrosion datasets, and collecting high-quality data is time-consuming and sometimes difficult. Therefore, this work introduces a novel data augmentation strategy using a conditional tabular generative adversarial network (CTGAN) for enhancing corrosion datasets of pipelines. Firstly, the corrosion dataset is subjected to data cleaning and variable correlation analysis. The CTGAN is then used to generate external environmental factors as input variables for corrosion growth prediction, and a hybrid model based on machine learning is employed to generate corrosion depth as an output variable. The fake data are merged with the original data to form the synthetic dataset. Finally, the proposed data augmentation strategy is verified by analyzing the synthetic dataset using different visualization methods and evaluation indicators. The results show that the synthetic and original datasets have similar distributions, and the data augmentation strategy can learn the distribution of real corrosion data and sample fake data that are highly similar to the real data. Predictive models trained on the synthetic dataset perform better than predictive models trained using only the original dataset. In comparative tests, the proposed strategy outperformed other data generation methods.

Internal crack defects in high-strength low-alloy (HSLA) steels during continuous casting pose significant challenges to downstream processing and product reliability. However, due to the inherent class imbalance in industrial defect datasets, conventional machine learning models often suffer from poor sensitivity to minority class instances. This study proposes a predictive framework that integrates conditional tabular generative adversarial network (CTGAN) for synthetic minority sample generation and CatBoost for classification. A dataset of 733 process records was collected from a continuous caster, and 25 informative features were selected using mutual information. CTGAN was employed to augment the minority class (crack) samples, achieving a balanced training set. Feature distribution analysis and principal component visualization indicated that the synthetic data effectively preserved the statistical structure of the original minority class. Compared with the other machine learning methods, including KNN, SVM, and MLP, CatBoost achieved the highest metrics, with an accuracy of 0.9239, precision of 0.9041, recall of 0.9018, and F1-score of 0.9022. Results show that CTGAN-based augmentation improves classification performance across all models. These findings highlight the effectiveness of GAN-based augmentation for imbalanced industrial data and validate the CTGAN–CatBoost model as a robust solution for online defect prediction in steel manufacturing.