To better meet the requirements of mechanized transplanting of pepper plug seedlings, this study explores the seedling picking mechanism of a fully automatic pepper transplanting machine. It introduces a novel “eagle beak” type trajectory for seedling picking and designs a probe-type mechanism for pepper plug seedling retrieval. We establish a kinematic theoretical model and delineate the composition and operational principles of this probe-type mechanism. Additionally, we develop an auxiliary optimization software tailored based on Visual Basic 6.0 visual programming software for this mechanism. It employs a blend of manual fine-tuning and a “parameter guidance” optimization algorithm, enabling the determination of 11 optimal target parameters. Our comparative analysis between the theoretical model, optimization software, and high-speed camera experiments reveals a strong correlation in the motion trajectories, and the maximum error of the pose angle is 1.2°. To validate the mechanism’s design, we conducted a seedling retrieval experiment. In this test, the success rates of the seedling harvesting mechanism at speeds of 30, 40, and 50 r/min were 96.4%, 94.3%, and 91.4%, respectively, thus demonstrating its practical feasibility.
Super rice contains a variety of advantageous characteristics. However, current rice seedling transplanting machines fail to achieve the necessary trajectory and distance required for super rice mechanized transplanting. To address this issue, this study introduces a differential-speed rotary mechanism for transplanting super rice pot seedlings. The developed mechanism operates using a non-uniform speed differential gear train, which enables the transplanting arm components to mimic the specific trajectory and posture necessary for transplanting super rice pot seedlings. The kinematic model of the differential-speed rotary super rice pot seedling transplanting mechanism (PSTM) was established, and optimization design software was developed. This software facilitated the determination of a set of mechanism parameters optimized for super rice pot seedling transplantation. The results obtained from virtual simulations were found to be in alignment with those from the optimization software, thereby verifying the accuracy of the theoretical analysis and simulation. A testing bench for the rice PSTM was also developed and used for pot seedling pickup experiments. The bench tests demonstrated that the designed super rice PSTM yielded a seedling pickup success rate of 97% and a seedling injury rate of 1.8% when operating at an efficiency of 200 times/min.
To address the complex structure of existing rod mechanism exoskeleton robots and the difficulty in solving the motion trajectory of multi−rod mechanisms, an exoskeleton knee robot with a differential non−circular gear–pentarod mechanism is designed based on non−circular gears with arbitrary transmission ratios to constrain the degrees of freedom of the R-para-rod mechanism. In this study, the kinematic model of a non-circular gear–five−rod mechanism is established based on motion mapping theory by obtaining the normal motion positions of the human lower limb. An optimization design software for the non-circular gear–five−rod mechanism is developed using the MATLAB 2018b visualization platform, with the non−circular active gear as the sole input variable. A set of ideal parameters is obtained through parameter adjustment and optimal parameter selection, and the corresponding trajectories are compared with human trajectories. The three−dimensional model of the mechanism is established according to the obtained parameters, and the motion simulation of the non−circular gear–five−bar mechanism demonstrates that the mechanism can better reproduce the expected human knee joint motion posture, meeting the working requirements of an exoskeleton knee robot.
Seedling transplantation, a pivotal component in advancing the cultivation of vegetables and cash crops, significantly bolsters crops’ resilience against drought, cold, pests, and diseases, while substantially enhancing yields. The implementation of transplanting machinery not only remarkably alleviates the labor-intensive nature of transplantation but also elevates the precision and uniformity of the process, thereby facilitating mechanized plant protection and harvesting operations. This article summarizes the research status and development trends of mechanized field transplanting technology and equipment. It also analyzes and summarizes the types and current status of typical representative automatic seedling picking mechanisms. Based on the current research status, the challenges of mechanized transplanting technology were analyzed, mainly the following: insufficient integration of agricultural machinery and agronomy; the standards for each stage of transplanting are not perfect; the adaptability of existing transplanting machines is poor; the level of informatization and intelligence of equipment is low; the lack of innovation in key components, such as seedling picking and transplanting mechanisms; and the proposed solutions to address the issues. Corresponding solutions are proposed, such as the following: strengthening interdisciplinary collaboration; establishing standards for transplanting processes; enhancing transplanter adaptability; accelerating intelligentization and digitalization of transplanters; strengthening the theoretical framework; and performance optimization of transplanting mechanisms. Finally, the development direction of future fully automatic transplanting machines was discussed, including the following: improving the transplanting efficiency and quality of transplanting machines; integrating research and development of testing, planting, and seedling supplementation for transplanting machines; unmanned transplanting operations; and fostering collaborative industrial development.
With a focus on the problems of complex structure and accumulated lateral clearance in the single degree of freedom non-circular wheel system seedling-picking mechanism, which leads to poor motion accuracy, trajectory, and attitude, this study developed a 2R open-chain chili plug seedling-picking mechanism (SPM) constrained by a differential non-circular wheel system. The picking arm was driven by a single-stage non-uniform speed transmission mechanism to reproduce the seedling-picking trajectory and attitude. A protruding seedling-picking device, SPM control system, and test bench were designed. A kinematic model of a differential non-circular gear system was established, and an optimization design software for the SPM was developed based on kinematic analysis. The kinematic characteristics of the SPM were analyzed under optimal parameters. This study completed the seedling-picking performance test of the SPM on the control panel. The test showed that the designed chili SPM can sequentially complete the processes of seedling picking, conveying, retracting, pushing, and returning under the automatic control of the test bench without damaging the main root. The lateral root damage rate was 15.7%, effectively ensuring the integrity of the seedling bowl substrate.