This study presents the results of the solid-state reduction of iron–manganese ore from the Keregetas deposit (Kazakhstan) using hydrogen as a reductant. The findings demonstrate that hydrogen is an effective and environmentally friendly reducing agent, enabling selective reduction of iron. The investigated iron–manganese ore exhibits a complex mineralogical composition comprising oxides of Fe, Mn, Si, and aluminosilicate complex phases. X-ray diffraction (XRD) analysis of the raw ore confirmed the presence of goethite, hematite, quartzite, and MnO2 as the primary mineral phases. Oxidative roasting induced the dehydration of goethite and its conversion to hematite, along with the formation of Mn2O3 and Mn3O4 phases. The detection of Mn7SiO12 indicates interaction between manganese and silica under high-temperature oxidation conditions. Reduction experiments were conducted in an RB Automazione MM 6000 laboratory furnace at temperatures ranging from 700 to 1100 °C, with a holding time of 60 min and a hydrogen flow rate of 0.5 L/min. Results revealed high selectivity of hydrogen reduction: at 700–800 °C, iron and arsenic were predominantly reduced, as evidenced by the emergence of a metallic Fe-containing phase, while oxides of Mn, Si, Ba, and Al remained in the residue. Increasing the temperature to 900–1000 °C resulted in partial reduction of manganese. At 1100 °C, a decrease in the intensity of the metallic phase was observed, likely due to sintering of ore particles and reduced gas permeability. The reduced metal and oxides were readily separable by melting. These findings provide a basis for developing processing schemes for beneficiation and hydrometallurgical treatment of iron–manganese ores from Kazakhstan.

The possibility of selective reduction of iron from complex oxides by carbon monoxide gas is investigated. Brazilian ore rich in manganese oxide, ferromanganese ore from the Selezenskoye Deposit (Russia) and concentrate from the Zhayrem GOK (Kazakhstan) were used as samples. Experiments have shown that it is possible to selectively reduce iron from complex manganese ores to a metallic state not only with solid carbon, but also with carbon monoxide. Experimental results of solid-phase reduction showed that at a temperature of 900 °C. With an exposure time of 1.5 hours, the release of metallic iron is detected. At the same time, in the atmosphere with the metal phase, there is no presence of other elements other than iron in the metal. As the temperature rises to 1000 °C, the amount of metallic iron, as well as manganese and phosphorus, increases. At a temperature of 1000 °C, phosphorus turns into metal, despite the type of reducing agent. In all experiments, oxides of manganese, silicon and calcium remained in the oxide part.

The results are presented for the thermodynamic simulation of reductive roasting of ferromanganese ore with a high phosphorus content in the presence of so

Experiments confirm that selective solid-phase reduction of iron and phosphorus in ferromanganese ore is possible. A laboratory Tamman furnace at 1000°

The article presents thermodynamic modeling results of reduction roasting of ferromanganese ore with a high phosphorus content in the presence of solid carbon. The modeling was carried out using TERRA software package. Influence of the process temperature in the range 950 – 1300 K and carbon content in the amount of 8.50 – 8.85 g per 100 g of ore on reduction of iron, manganese and phosphorus was investigated. With these parameters of the system, iron is reduced by both solid carbon and carbon monoxide CO to the metallic state, and manganese is reduced only to MnO oxide. The degree of phosphorus reduction depends on the amount of reducing agent. With an excess of carbon relative to the reduction of iron, all phosphorus is converted into metal at a temperature of 1150 K. Phosphorus is not reduced at temperatures below 1150 K and such amount of carbon. The process of solid-phase reduction of iron from manganese ore with the preservation of manganese in the oxide phase was researched in laboratory conditions. Experimental results of direct reduction of these elements with carbon and indirect reduction with carbon monoxide CO are presented. The experiments were carried out in the laboratory Tamman furnace at a temperature of 1000 – 1300 °C and holding time of 1 and 3 hours. Results of the research of phase composition of the reduction products, as well as chemical composition of the phases are considered. The possibility of selective solid-phase reduction of iron with solid carbon to the metallic state was confirmed. Iron in the studied conditions is reduced by carbon monoxide CO and passes into magnetic part. During the magnetic separation of the products of ore reduction roasting with solid carbon and carbon monoxide CO, the non-magnetic part contains oxides of manganese, silicon and calcium. The work results can be used in development of theoretical and technological foundations for the processing of ferromanganese ores, which are not processed by existing technologies.