The present study investigates the influence of Cu and Al on microstructure and wear behavior of a eutectic Sn-9Zn solder alloy. The Sn-9Zn–X alloy was produced by adding various amounts of Cu and Al through investment casting method. The produced Sn-9Zn–X alloys were characterized by a scanning electron microscope, X-ray diffraction, and hardness measurements. In wear tests at 1 ms−1 sliding speed, 10 N load and 5 different sliding distances (400–2000 m) were used. The results show that as the amount of Cu and Al increased within Sn-9Zn alloy, the hardness of the alloy increased as well. Depending on the increase in hardness of the alloys produced by investment casting, it was observed that weight loss decreased during wear tests. Furthermore, the same proportion of added Al alloys’ hardness and weight loss were observed to be higher than the added Cu alloys. Furthermore, the Cu-added alloy exhibited higher hardness and lower weight loss than the Al-added alloy did.
25 September 2023 in Journal of Materials Engineering and Performance
This study investigates microstructures and mechanical properties of the alloys obtained by adding Cu (0.7 % and 0.9 %) and Al (0.7 % and 0.9 %) to lead-free Sn-9Zn eutectic soldering alloy produced by investment casting method. The results show that Cu5Zn8 phase has formed in the structure of Cu added alloys and the Al2O3 phase has formed due to addition of Al. It was found that small and round-shaped Al2O3 phase increased the tensile strength of the new alloy compared to the eutectic alloy. In addition, it was observed that the microhardness of Cu added alloys was lower than that of Sn-9Zn eutectic alloy, but the microhardness of alloys containing Al was higher compared to the other eutectic Sn-9Zn alloy.
In this study, the influence of the addition of Nb in varying amounts (0.5, 1, 1.5, and 2 wt.%) to Cu–14Al–4Ni shape memory alloy on the microstructure and wear behavior of the alloy was investigated. Cu–Al–Ni-xNb alloys were produced from elemental powders using the mechanical alloying (MA) method. The microstructures of the produced samples were examined using SEM + EDS and XRD, and density and hardness measurements were performed. For the wear tests of Cu–14Al–4Ni and alloys containing different amounts of Nb, a pin-on-disk type wear testing device was used with three different loads (10 N, 20 N, and 30 N) and five different sliding distances (400 m, 800 m, 1,200 m, 1,600 m, and 2000 m). As a result of the conducted research, it was determined that an increase in the Nb content resulted in a decrease in the average grain size and a more homogeneous grain size distribution. The highest hardness and density values were measured in the alloy with 2 wt.% Nb addition. In the wear tests, it was observed that the friction coefficients decreased with increasing load, and the lowest wear rate was achieved in the alloy with 2 wt.% Nb addition.
3 September 2022 in Transactions of the Indian Institute of Metals