Carbon materials are considered promising 2/4 e− oxygen reduction reaction (ORR) electrocatalysts for synthesizing H2O2/H2O via regulating heteroatom dopants and functionalization. Here, various doped and functionalized graphene quantum dots (GQDs) are designed to reveal the crucial active sites of carbon materials for ORR to produce H2O2. Density functional theory (DFT) calculations predict that the edge structure involving edge N, B dopant pairs and further OH functionalization to the B (NBOH) is an active center for 2e− ORR. To verify the above predication, GQDs with an enriched density of NBOH (NBO‐GQDs) are designed and synthesized by the hydrothermal reaction of NH2 edge‐functionalized GQDs with H3BO3 forming six‐member heterocycle containing the NBOH structure. When dispersed on conductive carbon substrates, the NBO‐GQDs show H2O2 selectivity of over 90% at 0.7 –0.8 V versus reversible hydrogen electrode in the alkaline solution in a rotating ring‐disk electrode setup. The selectivity retains 90% of the initial value after 12 h stability test. In a flow cell setup, the H2O2 production rate is up to 709 mmol gcatalyst−1 h−1, superior to most reported carbon‐ and metal‐based electrocatalysts. This work provides molecular insight into the design and formulation of highly efficient carbon‐based catalysts for sustainable H2O2 production.
Carbon nanomaterials show outstanding promise as electrocatalysts for hydrogen peroxide (H2O2) synthesis via the two-electron oxygen reduction reaction. However, carbon-based electrocatalysts that are capable of generating H2O2 at industrial-level current densities (>300 mA cm−2) with high selectivity and long-term stability remain to be discovered. Herein, few-layer boron nanosheets are in-situ introduced into a porous carbon matrix, creating a metal-free electrocatalyst (Bn-C) with H2O2 production rates of industrial relevance in neutral or alkaline media. Bn-C maintained > 95% Faradaic efficiency during a 140-hour test at 300 mA cm−2 and 0.1 V vs. RHE, and delivered a mass activity of 25.1 mol gcatalyst−1 h−1 in 1.0 M Na2SO4 using a flow cell. Theoretical simulations and experimental studies demonstrate that the superior catalytic performance originates from B atoms with adsorbed O atoms in the boron nanosheets. Bn-C outperforms all metal-based and metal-free carbon catalysts reported to date for H2O2 synthesis at industrial-level current densities.
Natural biomass-derived carbon material is one promising alternative to traditional graphene-based catalyst for oxygen electrocatalysis. However, their electrocatalytic performance were constrained by the limited modulating strategy. Herein, using N-doped commercial coconut shell-derived activated carbon (AC) as catalyst model, the controllably enhanced sp2-C domains, through an flash Joule heating process, effectively improve the edge defect density and overall graphitization degree of AC catalyst, which tunes the electronic structure of N configurations and accelerates electron transfer, leading to excellent oxygen reduction reaction performance (half-wave potential of 0.884 VRHE, equivalent to commercial 20% Pt/C, with a higher kinetic current density of 5.88 mA cm−2) and oxygen evolution reaction activity (overpotential of 295 mV at 10 mA cm2). In a Zn-air battery, the catalyst shows outstanding cycle stability (over 1200 h) and a peak power density of 121 mW cm−2, surpassing commercial Pt/C and RuO2 catalysts. Density functional theory simulation reveals that the enhanced catalytic activity arises from the axial regulation of local sp2-C domains. This work establishes a robust strategy for sp2-C domain modulation, offering broad applicability in natural biomass-based carbon catalysts for electrocatalysis.