Almond fruits are subjected to various mechanical stresses throughout production, from harvest to processing, storage and packaging. Kernel properties play an important role in reducing mechanical damage such as scratches and penetration of shell pieces. Knowledge of kernel properties under various conditions of the fruit can assist in optimising post-harvest and processing lines to minimise kernel damage and thus maximise final kernel quality. Kernel moisture content is one of the main attributes affecting the kernel’s response to mechanical processing. Increasing the kernel moisture content to an optimum level through wetting fruit prior to processing can lead to a reduced percentage of damaged kernel. Water added to the structure of kernels acted as a plasticiser and helped the kernels to absorb the mechanical load instead of fracturing and breaking into pieces. In this study, tests were conducted on almond kernels with different moisture content levels from 5.52 to 14.09g/100g wet basis. Kernels from a Nonpareil variety were tested in dried and wetted conditions. Test results showed that kernels with higher moisture content were able to undergo a larger deformation at a given force value in comparison with dry kernels. Average deformation for dry samples was from 0.12 mm, which increased to an average of 0.25 mm in wetted samples. The effect of skin on the mechanical properties of the kernels (with and without skin) was studied using a mechanical tester. The test results showed a peak force value in samples tested with skin in comparison with the kernels tested without skin.
Almonds can be classified based on their shell characteristics from soft to hard shell varieties. The majority of Australian and Californian varieties have soft shell properties. Most Spanish almond varieties have hard shells. Although having a hard sealed shell protects the kernel from insect damage it affects their processability. Common commercial almond processing equipment simultaneously compresses and shears the almonds and this creates a high percentage of damaged kernels from the broken shell being forced into the kernel, particularly for hard shell varieties. This paper shows that for the soft shell variety ‘Nonpareil’ and the three hard shell varieties of ‘Marcona’, ‘Tarraco’ and ‘Vyro’ that conditioning by soaking in water and resting before processing improves the recovery of undamaged kernel when shelling using impact. The impacts were applied by feeding the almonds into a rotating impellor and throwing them onto a stationary outer wall. An effective conditioning process resulted in the kernel moisture content increasing from 6% to 14% for hard shell and to 11% for ‘Nonpareil’ varieties. The conditioning process was measured to reduce the amount of scratched, chipped and broken kernel, and hence increased the recovery of undamaged kernel. After shelling, the conditioned kernel needed to be dried back to a 6% moisture content to be suitable for storage. Hence, the industry would be able to increase its recovery of undamaged kernel by changing to an impact shelling process using suitably conditioned almonds.
4 November 2014 in Journal of Food Science and Technology
Finite element (FE) models of uniaxial loading of pumpkin peel and flesh tissues were developed and validated using experimental results. The tensile model was developed for both linear elastic and plastic material models, the compression model was developed only with the plastic material model. The outcomes of force versus time curves obtained from FE models followed similar pattern to the experimental curves; however the curve resulted with linear elastic material properties had a higher difference with the experimental curves. The values of predicted forces were determined and compared with the experimental curve. An error indicator was introduced and computed for each case and compared. Additionally, Root Mean Square Error (RMSE) values were also calculated for each model and compared. The results of modeling were used to develop material model for peel and flesh tissues in FE modeling of mechanical peeling of tough skin vegetables. The results presented in this paper are a part of a study on mechanical properties of agricultural tissues focusing on mechanical peeling methods using mathematical, experimental and computational modeling.