This paper investigates the high temperature resistance performance and mechanism of potassium-activated blended precursor geopolymer with silica fume. The failure morphology, volume, and mass loss, compressive strength deterioration, hydration production, and pore structure are measured and analyzed. The results show that introducing slag into fly ash-based geopolymer could greatly improve the 28 d compressive strength but reduce the thermal stability. In contrast, the partial substitution of fly ash by metakaolin contributes to excellent high temperature resistance with slightly enhanced 28 d compressive strength. After being exposed at 800 °C, the residual compressive strength of F7M3 remains at 37 MPa, almost 114% of the initial ambient-temperature strength. An appropriately enlarged silica fume content in geopolymer results in increased compressive strength and enhanced thermal stability. However, an excessive silica fume content is detrimental to the generation of alkali-aluminosilicate gels and ceramic-like phases and thus exacerbates the high temperature damage.
Cement-based building materials usually exhibit weak flexural behavior under high temperature or fire conditions. This paper develops a novel geopolymer with enhanced residual flexural strength, incorporating fly ash/metakaolin precursors and corundum aggregates based on our previous study, and further improves flexural performance using hybrid fibers. The flexural load–deflection response, strength, deformation capacity, toughness and microstructure are investigated by a thermal exposure test, bending test and microstructure observation. The results indicate that the plain geopolymer exhibits a continuously increasing flexural strength from 10 MPa at 20 °C to 25.9 MPa after 1000 °C exposure, attributed to thermally induced further geopolymerization and ceramic-like crystalline phase formation. Incorporating 5% wollastonite fibers results in slightly increased initial and residual flexural strength but comparable peak deflection, toughness and brittle failure. The binary 5% wollastonite and 1% basalt fibers in geopolymer obviously improve residual flexural strength exposed to 400–800 °C. The steel fibers show remarkable reinforcement on flexural behavior at 20–800 °C exposure; however, excessive steel fiber content such as 2% weakens flexural properties after 1000 °C exposure due to severe oxidation deterioration and thermal incompatibility. The wollastonite/basalt/steel fibers exhibit a positive synergistic effect on flexural strength and toughness of geopolymers at 20–600 °C.