With the advancement of building industrialization and sustainable development, modular demountable buildings, as an efficient and environmentally friendly form, show significant potential in scenarios such as emergency housing and rural construction. However, they face issues including insufficient component adaptability, low demounting efficiency, and low integration level. Based on the Design for Manufacturing and Assembly (DFMA) theory, this paper proposes solutions and takes M-Box1.0 as a case study to explore design strategies from four dimensions: product modularization, logistics optimization, rationality of demounting, and component integration. The results show that M-Box1.0 has excellent ventilation and lighting performance. Compared with similar products on the market, it has fewer parts and lower costs. Moreover, it reduces construction waste through prefabrication and demountable connections. This study clarifies the advantages of DFMA-oriented design and has practical significance for promoting the efficient and energy-saving development of building industrialization.

Currently, the global construction industry is facing challenges of stagnant efficiency and cost overruns. The potential of modular construction has not been fully unleashed due to the disconnection between design and manufacturing. This paper proposes a P-DFMA (Platform-Design for Manufacture and Assembly) building product platform architecture for modular apartments. The research establishes a three-level standardization framework of “modular unit-component-connector”, covering core residential modules, light steel keel systems, and high-strength bolt joints. Finite element simulation using SimSolid is employed to ensure manufacturing feasibility, and a standardized component library and a full-process collaborative P-DFMA architecture for modular apartments are developed. Verified through the case of the modular dormitory building project at Tianjin Chengjian University, the results show that compared with the traditional prefabricated construction mode, the P-DFMA platform mode achieves a cost savings rate of 54.8% in project design, production, and cross-link collaboration. This proves the feasibility and architectural advantages of the platform in improving the full-process efficiency and optimizing costs of modular buildings.