Electrospun alginate nanofibers are emerging as versatile materials for biomedical, environmental, and packaging applications due to their biocompatibility, biodegradability, and functional tunability. However, the direct electrospinning of alginate remains a significant challenge, mainly due to its polyelectrolytic nature, rigid chain structure, and limited chain entanglement. This review provides a comprehensive analysis of recent strategies developed to overcome these limitations, including polymer blending, chemical modification, the addition of surfactants, multi-fluid techniques, and process optimization. We systematically discuss the integration of nanofibers with functional agents such as microorganisms, bioactive compounds, plant extracts, and nanoparticles, highlighting their potential in wound healing, active packaging, bioremediation, and controlled release systems. This review also examines the scalability of alginate electrospinning, summarizing recent patents, industrial solutions, and challenges related to the standardization of the process. Key knowledge gaps are identified, including the need for long-term stability studies, structure–function correlations, green processing approaches, and expansion into novel application domains beyond healthcare. Addressing these research directions will be crucial to unlocking the full potential of alginate nanofibers as sustainable, high-performance materials for industrial use.

The growing demand for biodegradable and functional packaging has driven research toward polysaccharide-based materials with improved performance. In this study, sodium alginate films were modified using natural deep eutectic solvents (NADES) and acorn polyphenolic extract to enhance their antimicrobial, mechanical, and thermal properties. The films were acquired by solvent casting and characterized through mechanical, spectroscopic, thermal, and microbiological analyses. Both NADES and the polyphenolic extract enhanced tensile strength and flexibility through additional hydrogen bonding within the alginate network, while the extract also introduced antioxidant functionality. Among all tested formulations, the A4E2 film exhibited the most balanced performance. FTIR spectra revealed hydrogen bonding between the film components, and thermogravimetric analysis showed an approximately 15 °C (F-EXT) and 20 °C (F-DES) shift in the main DTG degradation peak, indicating enhanced thermal stability. Controlled-release experiments demonstrated the gradual diffusion of phenolic compounds in aqueous, acidic, and fatty simulants, with an initial release phase within the first 6 h followed by sustained release up to 48 h, confirming the films’ suitability for various food environments. The combined modification reduced the growth of Escherichia coli and Staphylococcus aureus by 30–35%, with inhibition zone diameters reaching 27.52 ± 2.87 mm and 25.68 ± 1.52 mm, respectively, evidencing synergistic antimicrobial activity. These results highlight the potential of NADES- and extract-modified alginate films as sustainable materials for active food packaging applications.

This study examined how the extraction medium used to obtain Quercus robur extracts influenced the properties of electrospun poly(vinyl alcohol) (PVA) mats intended for potential active packaging applications. Extracts prepared with 50% ethanol and with a choline chloride:lactic acid:water system were incorporated into PVA spinning solutions, and their effects on solution properties, fiber morphology, thermal behavior, crosslinking response, and polyphenol release were evaluated. The type of extraction medium affected both the electrospinning process and the structure of the resulting materials. Ethanol-derived extracts reduced solution viscosity and promoted the formation of thinner fibers, whereas systems containing the choline chloride:lactic acid:water-derived extract showed higher conductivity and lower electrospinning stability. Crosslinking with tannic acid in water led to the collapse of the fibrous structure, while ethanolic tannic acid treatment preserved the nanofibrous morphology more effectively. FTIR analysis indicated differences in intermolecular interactions within the polymer matrix, consistent with the observed changes in structural stability and release behavior. Thermal analysis showed that ethanol-derived extracts lowered the thermal stability of the PVA matrix, whereas the choline chloride:lactic acid:water-derived system altered the degradation pathway and increased the amount of solid residue formed during heating. Release studies demonstrated a rapid burst release for ethanol-based mats and a more sustained release profile for mats containing the choline chloride:lactic acid:water-derived extract. Selected extract-containing and ethanol–tannic acid-crosslinked mats also showed antibacterial activity against Staphylococcus aureus. The results showed that the extraction medium significantly affected polymer–extract interactions and the functional properties of electrospun PVA mats. At the same time, the conclusions refer specifically to the tested solvent systems, and broader generalization to other natural deep eutectic solvent-type formulations requires further comparative studies.