Higher concentrations of ceramic fillers induce brittleness in the ceramic/polymer hybrids which restrict their applications to limited fields especially when such hybrids are prepared for their use as dielectrics. We have synthesized and characterized different BaTiO3-polypyrrole (PPy) composites by changing the concentration of BaTiO3 from 1% by weight of PPy taken to 5 wt % to explore its effect on the dielectric parameters of the final product and found that the BaTiO3-polypyrrole composite with weight ratio of 0.05:1 exhibited highest dielectric constant, lowest dielectric loss and thermally most stable. All the composites were prepared using in-situ polymerization of pyrrole in an aqueous dispersion of low content of BaTiO3 in the presence of small amount of Hydrochloric acid. These composites were characterized for their microstructure and crystallinity by X-ray diffractometer (XRD), Fourier transform infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) while thermal stability by thermo gravimetric (TGA) analysis. An impedance analyser (LCR meter) was utilized to investigate the dielectric parameters. FT-IR data confirmed the presence of the two phases and their interaction, inferred from the shifting of normal PPy peaks. The data obtained from XRD confirmed the presence of crystallites of 2.8 to 5 nm with dominant crystallinity of the filler, TGA analysis (25 to 600 °C) confirmed the higher thermal stability induced on successive addition of the filler into the prepared composites as compared to that of pure PPy in a wide temperature range which is unusual for such a low % age addition of the filler. The SEM analysis together with XRD results reveal that the successive introduction of BaTiO3 particles produced crystallites of 2 to 5 nm size which bonded together and changed the hemispherical shaped larger grains of the matrix to regular shaped smaller grains. The dielectric constant of the composites was enhanced with filler contents from 178 to 522 at 1 MHz for 1 wt % and 5 wt % BaTiO3 respectively. It was concluded that the introduction of BaTiO3 into the polymer matrix with this new procedure has greatly affected the polymerization process, thermal stability, morphology and dielectric properties of the host matrix and has resulted in a novel series of the composites which may have broad applications.
We developed a novel yet commercially viable strategy of synthesizing superior high-TC superconducting composites by dispersing fully exfoliated carbon nanotubes (CNTs) uniformly throughout the grain of CNT-MgB2 composites. First, we optimized the amount of the surfactant required to produce a highly stable and homogeneous colloidal suspension of CNTs. This amount was found to be 1/8th of the amount of CNTs. Second, we prepared a homogeneous CNT-B mixture by adding amorphous nano-boron (B) to the colloidal CNT suspension. Next, two different MgB2 synthesis routes were explored. In one case, we mixed an appropriate amount of Mg in the CNT-B mixture and carried out sintering. In the second case, the CNT-B mixture was heat treated at 500 °C, prior to mixing with Mg and sintering to form CNT-MgB2. Both kinds of samples were rigorously characterized to obtain an insight into their properties. The direct synthesis route shows a clear exfoliation and uniform dispersion of CNTs with a critical current density (JC) of 104 A/cm2 at 3.5 T and 20 K, which is useful for the application in magnetic resonance imaging MRI magnet operating with a cryogen free cooler. Our JC(H) result is 10 times higher than that of the pure sample. By contrast, the performance of the sample subjected to heat processing before sintering was severely compromised given the formation of MgO. Despite its simplicity, the direct synthesis route can be used for the cost-effective fabrication of CNT–MgB2 superconducting composites.
Effect of Pb doping on the structural and low temperature magnetic properties of SrPbxFe12−xO19 (x = 0, 0.1, 0.2, 0.3, and0.4), synthesized by sol‐gel autocombustion technique, has been investigated. The powder samples were sintered at 800°C for 2 h in order to develop the stable hexagonal phase, characteristic of the SrFe12O19 structure. The consequences of Pb substitution (at iron sites) on various structural parameters like lattice constants, unit cell volume, crystallite size, and porosity have been discussed. Fourier transform infrared frequency bands were utilized to determine the formation of tetrahedral and octahedral clusters of M‐type ferrites. Hexagonal texture of the grains, a characteristic of the hexagonal crystal structure of SrFe12O19, was refined by Pb substitution. The magnetic properties, determined using a vibrating sample magnetometer, revealed that saturation magnetization decreased, while coercivity was increased with the increase of Pb contents. However, the increased squareness ratio and hence the energy product motivate the utilization of these ferrite compositions where hard magnetic characteristics are required. The increased values of saturation magnetization were observed at reduced temperature of 200 K, attributable to the better spin alignments of individual magnetic moments at low temperature.
Acrylic solid surface sheets were prepared by mixing different kinds of stone sludge fillers (SSF) in Poly (methyl methacrylate) (PMMA) nanocomposites. PMMA nanocomposite syrups were made using free radical polymerization of methylmethacrylate (MMA), then two kinds of nanofillers were added, namely, hydrophilic nanosilica and clay Halloysite nanotubules (HNTs). Acrylic solid surface sheets were manufactured by mixing the syrups with SSFs. The morphology of the produced sheets was studied using optical, and Scanning Electron Microscopy (SEM) that revealed the uniform distribution of stone sludge in the polymeric matrix. The study of the physical properties showed promising mechanical performance and durability of PMMA/SSF nanocomposites for acrylic solid surface applications.
16 June 2017 in Journal of Materials Science: Materials in Electronics