This study presents an analysis of the abrasive effects of sediments from the bed of the Acre River, Brazil, on the wear of three different ferrous materials employed in the manufacture of impellers of centrifuge pumps used to catch raw water. In order to evaluate the abrasive wear and specific wear coefficient (k) as a function of sediment concentration, tests were conducted in samples of SAE 8620 steel, nodular cast iron and gray cast iron by using a rotary-ball abrasion meter. These tests employed abrasive slurry with concentration of 1, 2, 3, 5 and 10 g L-1 of sediments in distilled water. The volume of worn material as a function of the relative velocity of water flow in relation to the impeller blades was mathematically estimated. The experimental results showed that: i) The semi-angular and semi-rounded shapes of the sediments from the Acre River produced evidence of micro-grooving and plastic deformation in the three metallic alloys; ii) SAE 8620 steel showed higher resistance to abrasive wear than samples of gray and nodular cast iron; iii) the increase in the volume of worn material due to increment in sediment concentration and the relative velocity of the mixture (water + sediment) to the rotor pads.
Pumping systems, especially those used in the water supply sector and in industrial and hydroelectric facilities, are commonly infested by the golden mussel. This causes an increase in maintenance operations (e.g., system shutdowns for cleaning) that can generate an increased energy cost. The geographical expansion of the golden mussel in Latin America presents an economic risk, not only to the ecosystem in general, but also to the energy sector. The imminence of its spread in the Amazon region, one of the main river basins in South America, is cause for concern with regard to the problems that bioinvasion of this species can cause. Given the absence of studies on the loss of energy efficiency in pumping systems impacted by the golden mussel, this study proposes a methodology to estimate the increase in energy consumption and costs of pumping under such bioinfestation. For the standardization of the methodology and development of mathematical calculations (both novel and improved equations), data from the literature (the growth of the golden mussel as a function of infestation time) and an analysis of the dimensions (length and height) of a sample of mussels available in the laboratory were considered. These data were used to calculate the roughness generated by the mussel infestation in the pumping suction and discharger pipe, which was necessary to determine the loss of energy efficiency (load loss, power consumption, and cost of pumping) resulting from the increase in energy consumption for pumping. This methodology was applied to a pumping station representative of the Brazilian Amazon as a case study. The results show an average increase in economic indicators (consumption and cost of pumping) after the system undergoes bioinfestation. This total increase corresponded to 19% and 44% in the first and second years, respectively, achieving a stabilization of the increase in the cost of pumping at 46%, in the 30 months of operation. Our results demonstrate the pioneering nature of the proposal, since these are the first quantitative data on the energy efficiency of pumping systems associated with bioinfestation by the golden mussel. These results can also be used to estimate the increase in costs caused by golden mussel bioinfestation in the raw water pumping systems of other facilities.
16 April 2024 in International Journal of Renewable Energy Development
This work presents a proposal for the transformation of mining-degraded areas into renewable energy installations, converting deactivated mine pits, in the Quadrilátero Ferrífero (QF) region in state of Minas Gerais (MG), Brazil, into reservoirs for Pumped Storage Hydropower (PSH). Additionally, it proposes the alteration of adjacent areas impacted by mining extraction process, through their conversion into Photovoltaic Power Plants (PV). This measure has the potential to turn mining liabilities into sources of energy with lower environmental impact and sustainability for society. This process allows energy to be stored in the form of hydraulic batteries, which can mitigate the effects of intermittency of photovoltaic generation in the electrical grid. The presented methodology involves mapping deactivated mines, calculating the energy potential of the coupled PSH and PV systems, and conducting an economic feasibility study for PSH implementation. The work includes a case study discussing potential local environmental impacts and the energy potentials of this solution. The case study resulted in identifying a suitable pair of mine pits for a PSH in the QF, capable of supplying the electrical grid with approximately 234.3 MW, with the generated energy cost ranging between U$112.26/MWh to U$167.22/MWh. It is concluded that utilizing inactive mines as PSH reservoirs and installing PV in adjacent mining-degraded areas are innovative and technologically feasible strategies. Economically, their implementation will depend on the market price of energy.
Diferentes sistemas hidráulicos instalados em barramentos têm sido utilizados como Mecanismos de Transposição de Peixes (MTP’s) e se constituem em uma alternativa para o movimento migratório de peixes para reprodução (“piracema”). A variação da declividade do MTP influencia a extensão do mesmo e consequentemente o custo final do mecanismo. Para determinar a melhor declividade do sistema, é necessário verificar parâmetros que influenciam a migração dos peixes, como campos de velocidades, níveis de dissipação de energia e tensão cisalhante de Reynolds nos tanques além do conhecimento de variáveis biológicas das espécies aquáticas a serem transpostas. No entanto, esses parâmetros não são avaliados conjuntamente, e alguns deles são avaliados pela média do escoamento em todo o tanque. Este trabalho apresenta uma análise dos principais parâmetros hidráulicos em tanque um tanque de um mecanismo do tipo escada com ranhura vertical em duas declividades, 6% e 12%, que se encontram próximo aos limites adotados nesse tipo de projeto. Os mapas dos parâmetros hidráulicos mostram que a declividade de 6% é a mais indicada para o projeto desse tipo de MTP, pois os seus níveis de velocidades, dissipação de energia e de tensão cisalhante de Reynolds são mais compatíveis com as condições ideais para a passagem de peixes. Para a declividade de 12% ocorre limitação de área possível de passagem do peixe devido a dissipação de energia e tensão cisalhante de Reynolds locais.
The study of the interaction between hydraulic structures in mobile bed river systems is complex because it involves sediment transport and dynamic changes in the boundary conditions, requiring the use of physical models. This article presents the procedure for the design and construction of a physical model of the reservoir and dam of the Small Hydroelectric Power Plant (SHPP) of Salto Paraopeba. In the design phase, computational modelling of sediment transport was used to reconstitute the primitive geometry of the river, and simulations of the flow regime and the transport capacity along the course of the river were also carried out; both results allowed to delimit the model extension. Considering the choice of scale and the similarity criteria between the model and the prototype, the use of a new alternative material was proposed, composed of crushed tire rubber particles, with a lower specific mass and a larger diameter than the prototype's sediment. In the construction phase, a new constructive method of the physical model was applied using fiberglass, the method presents constructive advantages, such as better representation of the morphology, lower weight, simple installation and uninstallation through modules, and simple and fast repairs, among others.
Rapid pressure fluctuations—known as hydraulic transients—occur during valve operations or load changes in turbines and pumps. The presence of biofouling, particularly caused by the golden mussel (Limnoperna fortunei), can intensify these effects and compromise the structural integrity of pressurized systems. This study experimentally evaluated the influence of such biofouling on pressure peaks during transient events in forced conduits. A hydraulic test rig was developed using PVC pipes with nominal diameters of 2½”, 3”, and 4”, tested under both clean conditions and with simulated biofouling printed in 3D, replicating mussel morphology. Results showed that, under the same initial flow rates, pressure peaks in biofouled pipes were significantly higher than in clean ones, especially in smaller diameters. To mitigate structural risks, the downstream shut-off valve closure time was modulated using a needle valve, effectively reducing peak pressures to levels closer to design limits. It is concluded that L. fortunei colonization alters transient hydraulic behavior and should be considered in the design and operation of systems vulnerable to biofouling, particularly in critical infrastructure such as water supply networks and hydroelectric power plants.