The long-edge characteristics of narrow elongated suction holes in air suction seed metering devices guide the alignment of multiple seeds during multiple-seed adsorption. This feature offers advantages in applications requiring seed singulation. However, research on the application of narrow elongated suction holes in air suction seed metering devices is still limited. To explore the applicability of such suction holes in seeding operations, we conducted single-factor experiments and Box–Behnken experiments. The single-factor experiments, based on computational fluid dynamics (CFD) simulations, analyzed the effects of suction hole width, length, vacuum pressure, and particle diameter on the suction force acting on a single spherical particle as it moved from the suction hole center to the outer region near the seed metering disk wall. Additionally, the Box–Behnken experiments were conducted using a dynamic–static combined adsorption measurement test platform, establishing a regression equation with suction hole width, particle diameter, and vacuum pressure as the experimental factors and the critical suction hole length for dual-particle adsorption as the response variable. The single-factor experiments indicated that suction hole width, length, vacuum pressure, and particle diameter significantly influenced the near-wall adsorption capacity of the suction hole. Analysis of the dual-particle adsorption experiments revealed that when the narrow elongated suction hole was in a vertical position, the lower particle in the adsorbed pair was more likely to detach. The critical adsorption characteristics of the narrow elongated suction hole enable dual-particle deduplication while ensuring continuous single-particle capture, thereby facilitating precision seeding.
This study addresses the agricultural requirement for flexible adjustment of planting spacing in seed breeding corn, designing an active rotating in-film hole-forming mechanism driven by an independent motor. The mechanism allows flexible regulation of planting spacing by adjusting the motor speed. The study first optimized the structure of the hole-forming device, selecting a rhombic duckbill as its core component and analyzing its motion trajectory and hole-forming shape. Single-factor experiments were conducted to determine the structural parameter ranges affecting film hole length. Using discrete element and multibody dynamics co-simulation, experiments were carried out with duckbill number, duckbill bottom width, and duckbill bottom height as experimental factors, and film hole length as the response variable, employing a three-factor, three-level orthogonal experimental method. Simulation results indicated that the factors influencing film hole length, in descending order of impact, were duckbill number, duckbill bottom height, and duckbill bottom width. The optimized best structural parameters were: 9 duckbills, bottom height of 351 mm, and bottom width of 22 mm, ensuring film hole length control within the range of 25–40 mm, meeting planting requirements, preventing weed growth, and ensuring a seed growth environment. Furrow testing validated the adaptability and planting performance of the mechanism under different spacing conditions, providing a theoretical basis and practical reference for the promotion of small-scale breeding and the sowing technology on the film for field seed production.