The effects of La addition on the microstructure, thermal conductivity and mechanical properties of as-cast and as-extruded Mg-3Al-xLa-0.3Mn (x = 1, 3 and 5 wt.%) alloys were studied. The results showed that the thermal conductivity of the alloys increased with the addition of La element, which was due to the formation of the Al₁₁La₃ phases by consuming the solute Al and the added La element. The yield strength of the as-cast Mg-3Al-xLa-0.3Mn alloys increased with the increase in La concentration. The thermal conductivity of the as-extruded alloys was lower than that of as-cast counterparts owing to lots of defects generated in the process of hot extrusion deformation, particularly the grain boundaries. The anisotropy of thermal conductivity was discovered in the as-extruded alloys on account of the formation of texture. As the La content increases, the tensile strength and yield strength of the as-extruded alloys decreased gradually. In contrast, the elongation first increased and then decreased, resulting from the combined effect of the texture strengthening and second phase strengthening.

T6 aging, involving solution treatment and artificial aging, is a widely adopted strengthening method for magnesium alloys due to its proven effectiveness. However, the integration of three or more sequential thermal treatments has been explored only sparingly, primarily due to the challenges associated with optimizing such multi-parameter processing systems. This study demonstrates that integrating a 12 h deep cryogenic treatment (DCT) before aging in a Mg–Al–Ca–Mn alloy optimizes mechanical performance, achieving a tensile strength of 343 MPa and 27.3% elongation. Microstructural analysis, based on electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM), reveals that the strength enhancement results from ~29 nm precipitate refinement, elevated dislocation density, and nanoscale sub-grain formation, while the ductility gains stem from the activation of non-basal slip systems and the suppression of microcrack propagation. These synergistic mechanisms enable superior strain accommodation, providing a clear framework for DCT-enabled sequential heat treatment design in high-performance magnesium alloys.

The effect of 0–1.0 at.% Al additions on grain refinement and phase transformation of the Mg-2.0Gd-1.2Y-0.5Zn-0.2Mn (at.%) alloy containing a long period stacking ordered (LPSO) phase was investigated in this work. The addition of Al promoted the formation of the Al₂RE phase in the Mg-2.0Gd-1.2Y-0.5Zn-0.2Mn (at.%) alloy, and the dominant secondary phases in the as-cast Mg-2.0Gd-1.2Y-0.5Zn-0.2Mn-1.0Al (at.%) alloy were the Mg₃RE phase, LPSO phase, and Al₂RE phase. With increased Al addition, the area fraction of the Al₂RE phase increased monotonously, while the area fraction of LPSO phase and Mg₃RE phase decreased gradually. The orientation relationship between the Al₂RE phase and the α-Mg matrix was determined to be _Al2RE//_α-Mg, {101}_Al2RE//{10$\overline{1}$0}_α-Mg, which was not affected by Zn and Mn concentrations in the Al₂RE phase. Since the Al₂RE particles with a size more than 6 μm located at the center of grains could act as nucleants for α-Mg grains, the average grain size of the as-cast alloys decreased from 276 μm to 49 μm after 1.0% Al addition. The effect of the Al addition on the grain refinement of the Mg-2.0Gd-1.2Y-0.5Zn-0.2Mn alloy was comparable to that of the Zr refined counterpart.

Magnesium (Mg) alloys are prized as the lightest structural materials but often suffer from a strength–ductility trade-off that is particularly challenging for applications demanding high thermal conductivity. Aiming to resolve this issue, rolled ternary Mg-0.9Mn-1.9Ce (wt.%) alloy sheets were designed and fabricated, and the influence of rolling strain on optimizing the property balance was systematically investigated. The cast alloy was homogenized and rolled to two accumulated strains to obtain S10 (90%) and S20 (95%), followed by microstructure characterization and mechanical/thermal evaluation. Compared with S10, S20 developed finer, more equiaxed grains and a weaker basal texture via enhanced dynamic recrystallization; concurrent fragmentation and uniform dispersion of second-phase particles further contributed to strengthening. Consequently, S20 achieved 14.2% and 13.7% increases in yield and tensile strengths, respectively, with a slight improvement in elongation, while retaining high thermal conductivity (134.4 W·m⁻¹·K⁻¹ vs. 138.1 W·m⁻¹·K⁻¹ for S10). The minimal conductivity penalty is attributed to the low solute level in the α-Mg matrix, which limits electron scattering. These results provide experimental and mechanistic guidance for developing rolling Mg alloys that combine high mechanical performance with excellent thermal efficiency.