In order to explore the influence of the electromagnetic force (EMF) on the coupling mechanism in a high-power wireless power transfer (WPT) system, the characteristics of the EMF are investigated by theoretical calculation and simulation. The expressions of the EMF on the WPT structure with magnetic shielding are derived in time domain and frequency domain, respectively. The EMF is divided into Lorentz force and Kelvin force. The distribution and changing regularity of the EMF on the coil and the magnetic shield under different exciting currents are solved by the finite element model, and the harmonic of the EMF is analyzed in detail. The results show that the coil is subjected to the EMF in both radial and axial directions. The EMF on the magnetic shield is opposite to the EMF on the coil, and the force between the transmitting coil and the receiving coil is repulsive. The frequency of the EMF is twice that of the system resonant frequency. An experimental prototype is built to prove the correctness of the predicted characteristics. It is shown that the EMF should be carefully considered in the application of high-power WPT systems.
Because of the noncontact structure of wireless power transfer (WPT) systems, foreign metal objects can easily enter into the coupling region—and often move under the action of electromagnetic force (EMF), instead of staying relatively static, which brings a difficult problem for foreign object detection technology. In this paper, we investigate the motion state of foreign metal objects with different properties under the action of electromagnetic force in the coupling space of WPT system. The equivalent model of the circuit parameters with the intervention of foreign metal objects and the differential equations for the motion of foreign metal objects are derived. Combined with finite-element simulation calculations, the motion characteristic of ferromagnetic and non-ferromagnetic metals under EMF was analyzed. The results show that, due to the size and properties of the metal, non-ferromagnetic foreign metal objects have four states: vibration, suspension, static and flying out. The ferromagnetic foreign metal objects will adsorb on the coil surface and rapidly heat up. By establishing an experimental prototype, the analysis uses high-speed acquisition equipment to obtain the movement of foreign metal objects which verified the correctness of the simulation. This research is also beneficial to the operational safety and reliability of the WPT.